TM-5-3895-377-13P M081 Asphalt Mixing Plant Manual



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Tm-5-3895-377-13p

Chapter 1 Introduction
Figure 1-1. Hot Oil Heater M087 - Right Front View
Corrosion Prevention And Control (Cpc)
Reference Information
Location And Description Of Major Components
Figure 1-3. Major Components (Sheet 2 Of 2)
Equipment Data
Section Iii. Principles Of Operation
Trailer System
Electrical System
Oil Transfer System
Chapter 2 Operating Instructions
Location And Use Of Controls And Indicators
Low Oil Indicator
Burner Controls
Section Ii. Preventive Maintenance Checks And Services (Pmcs) And Lubrication Instructions
Pmcs Procedures (Cont)
Shortened Maintenance Instructions
Pmcs Column Entry Explanation
Table 2-1 Preventive Maintenance Checks And Services
Table 2-1 Preventive Maintenance Checks And Services (Cont)
Table 2-1. Preventive Maintenance Checks And Services - Cont.
Table 2-1. Preventive Maintenance Checks And Services - Cont.
Table 2-1. Preventive Maintenance Checks And Services - Cont.
Table 2-1. Preventive Maintenance Checks And Services - Cont.
Section Iii. Operation Under Usual Conditions
Initial Adjustments, Checks, And Self-Test
Operating Procedures
Connecting Grounding Rods
Connecting Fuel Lines.
Connecting Power Source
Installing Transfer Hoses
Circulating Through External System\
Pumping From External Source To Tank.
Pumping From External Source To Tank. (Cont)
Installing Transfer Hoses (Cont)
Starting Circulating Pump
Starting Burner.
Shutting Down Circulating Pump
Removing Transfer Hoses
Circulating Through External System
Pump From External Source To External System
Disconnecting Power Source
Disconnecting Fuel Lines
Disconnecting Grounding Rods.
Stowing Wheel Chocks And Screw Jack
Operate Fire Extinguisher.
Decals And Instruction Plates
Decals And Instruction Plates (Cont)
Pump And Burner Control
Trailer Lighting Diagram
Shipping Data Plate
Operation Of Auxiliary Equipment.
Preparation For Towing
Preparation For Towing (Cont)
Preparation For Towing (Cont)
Preparation For Towing (Cont)
Preparation For Towing (Cont)
Preparation For Towing (Cont)
Disconnect From Towing Vehicle
Disconnect From Towing Vehicle (Cont)
Disconnect From Towing Vehicle (Cont)
Disconnect From Towing Vehicle (Cont)
Unusual Environment/Weather
Operation In Extreme Dust
Fording.
Chapter 3 Operator’s Maintenance Instructions
Table 3-1. Troubleshooting
Table 3.2. Troubleshooting Cont.
Table 3.2. Troubleshooting Cont.
Table 3.2. Troubleshooting Cont.
Air Tank Service
Wheel And Tire Assembly Replacement
Installation
Spare Tire Replacement
Wheel And Tire Assembly Service
Screw Jack Replacement
Expansion Tank Assembly Drain/Fill
Drain
Fill
Check
Part Two Chapter 4 Unit Maintenance Instructions
Part Two Chapter 4 Unit Maintenance Instructions
Part Two Chapter 4 Unit Maintenance Instructions
Section I. Repair Parts; Special Tools; Test, Measurement, And Diagnostic Equipment; And Support Equipment
Section Iii. Preventive Maintenance Checks And Services (Pmcs), Lubrication Instructions, And Mandatory Replacement Parts
Pmcs Procedures (Cont).
Cleaning Agents
Pmcs Column Entry Explanation
Table 4-1. Unit Preventive Maintenance Checks And Services
Table 4-1. Unit Preventive Maintenance Checks And Services
Table 4-1. Unit Preventive Maintenance Checks And Services - Cont.
Section Iv. Troubleshooting
Troubleshooting Table.
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Table 4-2. Unit Troubleshooting - Cont
Section V. Unit Maintenance Procedures
Unit Cleaning Procedures
Removal And Disassembly Of Components
Removal And Disassembly Of Components
Table 4-3. U. S. Standard Torque Values
Table 4-4. Metric Torque Values
Temperature Gage Replacement
Installation
Resistor Replacement
Installation
Temperature Sensor Conduit Replacement/Repair
Removal
Disassembly.
Installation
Left Rear Marker Light Replacement
Installation
Left Turn Signal And Taillight Replacement.
Installation
Left Brake And Taillight Replacement
Installation
License Lamp Assembly Replacement.
Installation.
Installation. (Cont)
Right Brake And Taillight Replacement
Installation
Right Turn Signal And Taillight Replacement
Installation
Right Rear Marker Light Replacement
Installation
Rear Marker Light Replacement
Installation
Installation (Cont)
Side Marker Light Replacement.
Installation
Front Side Marker Light Replacement
Installation
24 Vdc Intervehicular Connector Replacement
Removal. (Cont)
Installation
Installation (Cont)
12 Vdc Intervehicular Connector Replacement
Removal
Installation
Installation (Cont)
Axle Assembly Replacement
Removal
Removal (Cont)
Installation.
Installation. (Cont)
Installation. (Cont)
Brake Assembly Replacement
Removal
Cleaning/Inspection
Installation.
Installation. (Cont)
Brake Assembly Adjustment
Adjustment
Adjustment (Cont)
Hydraulic Master Cylinder Replacement And Brake System Bleeding
Removal.
Installation
Bleed Brake System
Tm-5-3895-377-13p_209
Hydraulic Brake Line Replacement
Removal.
Removal. (Cont)
Installation
Installation (Cont)
Installation (Cont)
Glad Hand Replacement/Repair
Cleaning/Inspection
Installation.
Air Line Replacement
Removal.
Installation
Installation (Cont)
Installation (Cont)
Air Relay Valve Replacement
Installation.
Air Tank Replacement
Installation
Air Chamber Assembly Replacement
Installation
Hub And Drum Assembly Replacement
Removal
Cleaning/Inspection.
Installation
Installation (Cont)
Installation (Cont)
Safety Chain Replacement
Installation
Spring Assembly And Equalizer Replacement
Removal.
Installation
Installation (Cont)
Installation (Cont)
Mudflap And Anti-Sail Replacement
Cable Reel Replacement.
Decontamination Bracket Replacement
Wheel Chocks Replacement
Data Plates Replacement
Ground Rod Assembly Repair
Low Oil Limit Switch Replacement
Installation
Flame Detector Replacement/Adjustment
Removal.
Removal. (Cont)
Installation
Installation (Cont)
Installation (Cont)
Adjustment
Adjustment (Cont)
Temperature Sensor Replacement
Installation
20 Amp Circuit Breaker Replacement
Installation
Installation (Cont)
40 Amp Circuit Breaker Replacement
Installation
Installation (Cont)
Thermal Overload Protector Replacement
Installation
Installation (Cont)
Pump Motor Relay Replacement
Installation
Start/Stop Switch Replacement
Installation
Installation (Cont)
Burner Relay Replacement
Installation
Installation (Cont)
Thermostat Replacement
Installation
Installation (Cont)
Power Inlet Replacement
Removal
Installation
Low Oil Indicator Replacement/Adjustment
Adjustment
Pump Replacement
Installation
Installation (Cont)
Pump Motor Belt Replacement/Adjustment
Installation/Adjustment.
Installation/Adjustment. (Cont)
Sheave And Belt Guard Replacement
Installation
Strainer Service
Installation
Strainer Replacement
Installation
Valve No. 1 Replacement
Installation
Valve No. 2 Replacement
Removal
Installation
Valve No. 3 Replacement
Removal
Installation
Pressure Relief Valve Replacement
Installation
Installation (Cont)
Fuel Filter Service.
Installation.
Fuel Filter Replacement
Installation
Burner Assembly Replacement.
Removal.
Removal. (Cont)
Removal. (Cont)
Installation
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Burner Head And Air Adjustment
Adjustment.
Electrode And Head Replacement/Repair/Adjustment.
Disassembly.
Cleaning/Inspection
Assembly
Adjustment
Adjustment (Cont)
Fuel Pump Replacement
Removal.
Removal. (Cont)
Installation.
Installation. (Cont)
Installation. (Cont)
Installation. (Cont)
Burner Motor Replacement.
Removal.
Removal. (Cont)
Installation
Installation (Cont)
Installation (Cont)
Burner Transformer Replacement
Removal
Removal (Cont)
Installation.
Installation. (Cont)
Installation. (Cont)
Installation. (Cont)
Burner Coil Replacement
Removal.
Installation
Installation (Cont)
Burner Solenoid Replacement
Removal.
Installation
Installation (Cont)
Damper Motor And Damper Replacement.
Removal.
Removal. (Cont)
Installation
Installation (Cont)
Installation (Cont)
Installation (Cont)
Burner Controller Replacement
Installation
Pump Motor Replacement
Removal.
Removal. (Cont)
Installation.
Installation. (Cont)
Fuel Lines Replacement/Repair
Disassembly
Cleaning/Inspection
Assembly
Combustion Chamber Liner Replacement
Removal
Removal (Cont)
Cleaning/Inspection
Installation
Installation (Cnt)
Installation (Cnt)
Heat Shield And Cover Replacement And Exhaust Stack Cleanout
Cleaning/Lnspection
Burner Cover Replacement
Installation
Expansion Tank Assembly Replacement
Removal.
Removal. (Cont)
Removal. (Cont)
Removal. (Cont)
Removal. (Cont)
Removal. (Cont)
Installation
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Heat Exchanger Assembly Replacement
Removal.
Removal. (Cont)
Removal. (Cont)
Installation
Installation (Cont)
Installation (Cont)
Installation (Cont)
Part Three Chapter 5 Direct Support Maintenance Instructions
Section I. Repair Parts; Special Tools; Test, Measurement, And Diagnostic Equipment; And Support Equipment
General Lubrication Instructions.
Pmcs Procedures
Shortened Maintenance Instructions.
Pmcs Column Entry Explanation
Section Iv. Direct Support Maintenance Introduction
Cleaning Procedures
Removal And Disassembly Of Components
Assembly
Table 5-2. U.S. Standard Torque Values
Table 5-3. Metric Torque Values
Burner Limit Switch Conduit Replacement/Repair
Removal
Disassembly
Assembly.
Assembly. (Cont)
Assembly. (Cont)
Pump Motor Conduit Replacement/Repair
Disassembly.
Assembly.
Installation
General Wiring Repair
Wire Splicing Using Butt Connectors
Wire Splicing Using Solder Method
Wire Splicing Using Solder Method (Cont)
Chassis Wiring Harness Replacement/Repair
Removal
Removal (Cont)
Removal (Cont)
Removal (Cont)
Removal (Cont)
Installation
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Heat Exchanger Wiring Harness Replacement
Removal
Removal (Cont)
Removal (Cont)
Removal (Cont)
Removal (Cont)
Removal (Cont)
Removal (Cont)
Removal (Cont)
Removal (Cont)
Removal (Cont)
Installation
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Installation (Cont)
Control Panel And Box Replacement
Disassembly
Installation
Installation (Cont)
Air Relay Valve Repair
Disassembly
Disassembly (Cont)
Cleaning/Inspection.
Assembly
Assembly (Cont)
Circulating Pump Repair
Disassembly
Disassembly (Cont)
Disassembly (Cont)
Disassembly (Cont)
Cleaning/Inspection
Assembly
Assembly (Cont)
Assembly (Cont)
Assembly (Cont)
Assembly (Cont)
Assembly (Cont)
Assembly (Cont)
Pressure Relief Valve Repair
Disassembly
Cleaning/Lnspection
Assembly.
Adjustment
Valve No. 1 Repair
Cleaning/Inspection
Assembly
Valve No. 2 Or No. 3 Repair
Cleaning/Lnspection
Assembly
Appendix A References
Technical Bulletins.
Appendix B Maintenance Allocation Chart (Mac)
Maintenance Functions (Cont)
Explanation Of Columns In Tool And Test Equipment Requirements, Section Iii
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart (Cont)
Section Ii. Maintenance Allocation Chart (Cont)
Section Ii. Maintenance Allocation Chart (Cont)
Section Ii. Maintenance Allocation Chart (Cont)
Section Ii. Maintenance Allocation Chart (Cont)
Section Iii Tool And Test Equipment Requirements
Appendix C Components Of End Item (Coei) And Basic Issue Items (Bll) List
Section Ii. Components Of End Item
Section Ii. Components Of End Item (Cont)
Section Iii. Basic Issue Items
Appendix D Additional Authorization List (Aal)
Appendix E Expendable And Durable Items List
Section Ii. Expendable/Durable Supplies And Requirements List
Description
Figure F-1. Stowage Location Of Bll And Aal
Figure F-2. Location Of Crew Area And Exterior Decals And Data Plates
Appendix G Repair Parts And Special Tools List (Rpstl
Source Code
Maintenance Code
Recoverability Code
Explanation Of Columns (Section Iv)
Part Number Index.
How To Locate Repair Parts
Figure 1. Temperature Gage Display
Description And Usable On Codes (Uoc)
Figure 2. Conduits
Description And Usable On Codes (Uoc)
Figure 3. Turn Signal/Stop Lights
Description And Usable On Codes (Uoc)
Figure 4. Red And Amber Marker Lights
Description And Usable On Codes (Uoc)
Figure 5. Rear Clearance Lights
Description And Usable On Codes (Uoc)
Figure 6. Front Clearance Lights
Description And Usable On Codes (Uoc)
Figure 7. Red Bar Lights
Description And Usable On Codes (Uoc)
Figure 8. License Light
Description And Usable On Codes (Uoc)
Figure 9. Lighting System
Description And Usable On Codes (Uoc)
Figure 10. Wiring Harnesses
Description And Usable On Codes (Uoc)
Figure 11. Power Cord And Intervehicular Cables
Description And Usable On Codes (Uoc)
Figure 12. Axle Assembly
Description And Usable On Codes (Uoc)
Figure 13. Brake Assembly
Description And Usable On Codes (Uoc)
Figure 14. Hydraulic Brake Lines And Fittings
Description And Usable On Codes (Uoc)
Figure 15. Air Brake System
Description And Usable On Codes (Uoc)
Figure 16. Air Pressure Relay Valve
Description And Usable On Codes (Uoc)
Figure 17. Air Slave Converter
Description And Usable On Codes (Uoc)
Figure 18. Hub And Drum
Description And Usable On Codes (Uoc)
Figure 19. Wheel
Description And Usable On Codes (Uoc)
Figure 20. Tire And Tube
Description And Usable On Codes (Uoc)
Figure 21. Frame
Description And Usable On Codes (Uoc)
Figure 22. Safety Chain
Description And Usable On Codes (Uoc)
Figure 23. Screw Jacks And Sand Pads
Description And Usable On Codes (Uoc)
Figure 24. Spring Assembly
Description And Usable On Codes (Uoc)
Figure 25. Equalizers And Shackles
Description And Usable On Codes (Uoc)
Figure 26. Mudflaps
Description And Usable On Codes (Uoc)
Figure 27. Cable Reel
Description And Usable On Codes (Uoc)
Figure 28. Fire Extinguisher And Bracket
Description And Usable On Codes (Uoc)
Figure 29. Data Plates
Description And Usable On Codes (Uoc)
Figure 30. Ground Rod Assembly
Description And Usable On Codes (Uoc)
Figure 31. Control Box - Back Plate
Description And Usable On Codes (Uoc)
Figure 32. Circuit Breakers, Blocks
Description And Usable On Codes (Uoc)
Figure 33. Controls
Description And Usable On Codes (Uoc)
Figure 34. Connector - Cord Adapter
Description And Usable On Codes (Uoc)
Figure 35. Hot Oil Pump Mounting
Description And Usable On Codes (Uoc)
Figure 36. Hot Oil Pump
Description And Usable On Codes (Uoc)
Figure 37. Pump Drive
Description And Usable On Codes (Uoc)
Figure 38. Strainer
Description And Usable On Codes (Uoc)
Figure 39. Transfer Oil Lines And Fittings
Description And Usable On Codes (Uoc)
Figure 40. Pressure Relief Valve
Description And Usable On Codes (Uoc)
Figure 41. 3 In. Plug Valve
Description And Usable On Codes (Uoc)
Figure 42. 2 In. Plug Valve
Description And Usable On Codes (Uoc)
Figure 43. Fuel Lines And Fuel Filter Assembly
Description And Usable On Codes (Uoc)
Figure 44. Burner Assembly
Description And Usable On Codes (Uoc)
Description And Usable On Codes (Uoc)
Figure 45. Motor
Description And Usable On Codes (Uoc)
Figure 46. Expansion Tank
Description And Usable On Codes (Uoc)
Figure 47. Combustion Chamber Liner
Description And Usable On Codes (Uoc)
Figure 48. Exchanger Assembly
Description And Usable On Codes (Uoc)
Figure 49. Burner Cover
Description And Usable On Codes (Uoc)
Description And Usable On Codes (Uoc)
Description And Usable On Codes (Uoc)
Figure 50. Special Tools
Description And Usable On Codes (Uoc)
Cross- Reference-Indexes National Stock Number Index
Cross- Reference-Indexes National Stock Number Index
Cross- Reference-Indexes National Stock Number Index
Cross- Reference-Indexes National Stock Number Index
National Stock Number Index
Cross-Reference Indexes
Cross-Reference Indexes
Cross-Reference Indexes
Cross-Reference Indexes
Cross-Reference Indexes
Cross-Reference Indexes
Cross-Reference Indexes
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Cross-Reference Indexes Part Number Index
Trailer Wiring Schematic
Heat Exchanger Wiring Schematic
Burner Wiring Schematic
Alphabetical Index
Alphabetical Index (Cont)
Alphabetical Index (Cont)
Alphabetical Index (Cont)
The Metric System And Equivalents

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