TM-9-4520-272-14-P Large Capacity Field Heater (LCFH) 350 000 BTU Including Engine Manual

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TM-9-4520-272-14-P

TECHNICAL MANUAL OPERATOR, FIELD AND SUSTAINMENT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST
TECHNICAL MANUAL OPERATOR, FIELD AND SUSTAINMENT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST
WARNING SUMMARY
GENERAL SAFETY WARNINGS DESCRIPTION
WARNING
WARNING
WARNING
LIST OF EFFECTIVE PAGES
TABLE OF CONTENTS
TABLE OF CONTENTS - continued
TABLE OF CONTENTS - continued
TABLE OF CONTENTS - continued
HOW TO USE THIS MANUAL
GENERAL INFORMATION
PREPARATION FOR STORAGE AND SHIPMENT
SUPPORTING INFORMATION FOR REPAIR PARTS, SPECIAL TOOLS, AND SUPPORT EQUIPMENT
EQUIPMENT CAPABILITIES AND FEATURES cont'd
CHAPTER 1 DESCRIPTION AND THEORY OF OPERATION LARGE CAPACITY FIELD HEATER (LCFH)
EQUIPMENT DESCRIPTION AND DATA
WHEEL CHOCKS
LOCAL MOBILITY HANDLES
DUCT COVERS
FRESH AIR DAMPER
FUEL GAUGE
FUEL HOSE
ENGINE ACCESS DOOR
FUEL SYSTEM ACCESS DOOR
ENGINE BAY COVER
DIESEL ENGINE
BATTERIES
MAIN CONTROL BOX ASSEMBLY
MAIN POWER SHUTDOWN SWITCH
EQUIPMENT DATA
Table 1. EQUIPMENT DATA.
THEORY OF OPERATION
THEORY OF OPERATION cont'd
CHAPTER 2 OPERATING INSTRUCTIONS LARGE CAPACITY FIELD HEATER (LCFH)
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Fuel Service Panel
Slave Connector
LCFH Transport
OPERATION UNDER USUAL CONDITIONS
SHELTER REQUIREMENTS
Operating in a wheels deployed condition
Deploy the wheel chocks
Installing the Flexible Ducts.
Removing the inlet and outlet duct covers cont'd
Deploying the exhaust pipe
Installing the operator control box in the shelter
Deploying the carbon monoxide detector.
FUELING THE LCFH
Operating from an external fuel supply.
Operating from an external fuel supply. cont'd
Figure
INITIAL OPERATOR CONTROL BOX SETTINGS
OPERATING PROCEDURES
Table 1. LCFH Startup Time versus Outside Ambient Temperature.
OPERATING PROCEDURES cont'd
Operating the Carbon Monoxide Detector
OPERATING THE FRESH AIR DAMPER
DECALS AND INSTRUCTION PLATES
DESCRIPTION/LOCATION
DESCRIPTION/LOCATION
INSTRUCTION/WARNING PLATE
INSTRUCTION/WARNING PLATE
INSTRUCTION/WARNING PLATE
INSTRUCTION/WARNING PLATE
INSTRUCTION/WARNING PLATE
INSTRUCTION/WARNING PLATE
PREPARATION FOR MOVEMENT
Stowing the operator control box
Figure
Stowing the flexible inlet and outlet ducts.
Stowing inlet and outlet duct covers
Stowing inlet and outlet duct covers cont'd
Stowing the exhaust stack
Stowing wheel chocks
Lowering the side wheels
OPERATION IN EXTREME SAND, DUST, AND/OR HIGH WINDS
OPERATION IN A NBC ENVIRONMENT
CHAPTER 3 OPERATOR TROUBLESHOOTING INSTRUCTIONS LARGE CAPACITY FIELD HEATER (LCFH)
MALFUNCTION SYMPTOM INDEX
Table 2. LCFH Operator Level Soft Fault Codes.
Fault
TROUBLESHOOTING PROCEDURES
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH). cont'd
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH). cont'd
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH). cont'd
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH). cont'd
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH). cont'd
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH). cont'd
CHAPTER 4 OPERATOR MAINTENANCE INSTRUCTIONS LARGE CAPACITY INSTRUCTIONS LARGE FIELD HEATER (LCFH)
PREVENTIVE MAINTENANCE CHECKS AND SERVICES INTRODUCTION
Other special entries
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Figure
Table 1. Operator Preventive Maintenance Checks and Services.
Table 1. Operator Preventive Maintenance Checks and Services.
Figure
Table 1. Operator Preventive Maintenance Checks and Services.
Table 1. Operator Preventive Maintenance Checks and Services.
Figure
Table 1. Operator Preventive Maintenance Checks and Services.
Table 1. Operator Preventive Maintenance Checks and Services.
Table 1. Operator Preventive Maintenance Checks and Services.
Table 1. Operator Preventive Maintenance Checks and Services.
Table 1. Operator Preventive Maintenance Checks and Services.
Table 1. Operator Preventive Maintenance Checks and Services.
OPERATOR MAINTENANCE INTRODUCTION
Aair Cleaner
Figure
CARBON MONOXIDE DETECTOR OPERATOR CONTROL BOX INSPECT, TEST
TEST
WHEEL RETRACTION ASSEMBLY REPLACE
Figure
CHAPTER 5 UNIT MAINTENANCE TROUBLESHOOTING PROCEDURES LARGE CAPACITY FIELD HEATER (LFCH)
MALFUNCTION SYMPTOM INDEX
Table 3. LCFH Unit Level Soft Fault Codes.
TROUBLESHOOTING PROCEDURES
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
CHAPTER 6 FIELD (UNIT) MAINTENANCE INSTRUCTIONS LARGE CAPACITY FIELD HEATER (LCFH)
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES INTRODUCTION
Other special entries
Table 1. Unit Preventive Maintenance Checks and Services.
Table 1. Unit Preventive Maintenance Checks and Services.
LUBRICATION INSTRUCTIONS
Figure
FIELD (UNIT) MAINTENANCE INTRODUCTION
CLEANING AND INSPECTION OF ANTIFRICTION BEARINGS
CABINET ASSEMBLY INSPECT, SERVICE
Figure
SHEET SOUND INSTALLATION INSERT, REPLACE
REPLACE cont'd
JACK INSTALLATION REPLACE
Figure
DOOR LATCH SERVICE, REPLACE
Figure
OPERATOR BOX MOUNTING BRACKET REPLACE
Figure
CARBON MONOXIDE DETECTOR CABINET INSPECT, TEST, REPLACE
Figure
REPLACE
Figure
ENGINE SHUTDOWN SOLENOID AND CABLE SERVICE, REPLACE
Figure
REPLACE ENGINE SHUTDOWN SOLENOID
Figure
FUEL FILTER SERVICE, REPLACE
REPLACE cont'd
Figure
Figure
ELECTRICAL FUEL PUMP SERVICE, REPLACE
REPLACE cont'd
Figure
Figure
Figure
3-WAY FUEL SOLENOID VALVE REPLACE
REPLACE
Figure
Figure
MAIN BATTERY POWER SWITCH TEST, REPLACE
REPLACE cont'd
Figure
Figure
3-WAY FUEL SOLENOID VALVE REPLACE
REPLACE cont'd
Figure
2-WAY FUEL SOLENOID VALVE REPLACE
Figure
BURNER FUEL PUMP ASSEMBLY INSPECT, ADJUST, REPLACE
REPLACE
REPLACE cont'd
REPLACE cont'd
Figure
Figure
FUEL TANK SERVICE, REPLACE
Figure
Figure
FUEL TANK LEVEL SWITCH REPLACE
REPLACE
Figure
EXTERNAL FUEL SUPPLY CONNECTOR INSPECTOR, REPLACE
Figure
SAFETY SCREEN INSPECT, REPLACE
Figure
INLET FAN ASSEMBLY REPLACE
Figure
Figure
Figure
24V ALTERNATOR ASSEMBLY WITH PULLEY INSPECT, TEST, ADJUST, REPLACE
TEST
ADJUST
REPLACE ALTERNATOR cont'd
Figure
Figure
Figure
COUPLING ASSEMBLY REPLACE
REPLACE cont'd
REPLACE cont'd
Figure
Figure
ROCKER ARM ASSEMBLY REMOVE, ADJUST, INSTALL
Figure
Figure
AIR CLEANER ASSEMBLY
Figure
INSPECT
Figure
DIESEL ENGINE FUEL INECTOR REMOVE, INSPECT, INSTALL
INSTALL
Figure
Figure
STARTER MOTOR REMOVE, SERVICE, INSPECT, INSTALL
INSPECT
Figure
Figure
Figure
FLYWHEEL HOUSING AND COVER REMOVE, SERVICE, INSPECT, INSTALL
INSTALL
DIESEL ENGINE SERVICE
NOTE
Figure
OIL FILL CAP REMOVE, INSPECT, INSTALL
Figure
OIL FILTER REMOVE, INSPECT, INSTALL
Figure
COMBUSTION BLOWER TEST, REPLACE
Figure
BURNER NOZZLE AND ELECTRODE ASSEMBLY REMOVE, ADJUST, SERVICE, INSTALL, REPLACE
Figure
REPLACE
SERVICE
ADJUST
ADJUST continued
Figure
Figure
INSTALL
Figure
ELECTRODE AND NOZZLE GAP ADJUSTMENT TOOL TEMPLATE
BURNER CONE ASSEMBLY
Figure
REPLACE
IGNITION ASSEMBLY REPLACE
REPLACE
FLAME SENSOR INSPECT, TEST, REPLACE
REPLACE
HEAT EXCHANGER INSPECT, SERVICE, REPLACE
INSPECT cont'd
Figure
SERVICE DRAIN CONDENSATION
SERVICE - CLEAN THE HEAT EXCHANGER
REPLACE
Figure
Figure
OUTLET TEMPERATURE SENSOR REMOVE, TEST, REPLACE
REPLACE
Figure
WIRE HARNESS ASSEMBLIES INSPECT, REPAIR
Figure
BATTERY TERMINAL CONNECTOR INSPECT, SERVICE, REPLACE
SERVICE continued
BATTERY INSPECT, TEST, REPLACE
REPLACE
Figure
Figure
BATTERY T-BAR AND HOLD DOWN PLATE ASSEMBLY INSPECT, REPLACE
Figure
SLAVE RECEPTACLE REMOVE, INSPECT, INSTALL
INSTALL
Figure
Figure
OPERATOR CONTROL BOX CABLE ASSEMBLY INSPECT, TEST, REPLACE
TEST
REPLACE continued
Figure
RELAY BOX ASSEMBLY REPAIR
Figure
MAIN PRINTED CIRCUIT BOARD BOX REPLACE
Figure
Figure
MECHANICAL HOUR METER TEST REPLACE
REPLACE continued
CARBON MONOXIDE DETECTOR OPERATOR CONTROL BOX INSPECT, TEST, REPLACE
REPLACE cont'd
Figure
INSULATED AIR DUCT, 16IN X 15FT INSPECT, REMOVE, REPAIR
Figure
HEAT EXCHANGER EXHAUST TUBE INSPECT, REPAIR
Figure
EXTERNAL FUEL HOSE ASSEMBLY INSPECT, REPAIR
Repair
PREPARATION FOR SHIPMENT AND STORAGE
SHIPMENT
CHAPTER 7 DIRECT SUPPORT TROUBLESHOOTING INSTRUCTIONS LARGE CAPACITY FIELD HEATER (LCFH)
MALFUNCTION SYMPTOM INDEX
TROUBLESHOOTING PROCEDURES
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
CHAPTER 8 FIELD (DIRECT) SUPPORT MAINTENANCE INSTRUCTIONS LARGE CAPACITY FIELD HEATER (LCFH)
DIRECT SUPPORT MAINTENENCE
CRANKCASE COVER REMOVE, CLEAN, INSPECT, INSTALL
Figure
INSPECT
Figure
FUEL INJECTION PUMP REMOVE, SERVICE, INSPECT, INSTALL, ADJUST
Figure
SERVICE
INSTALLATION
FUEL INJECTION TIMING ADJUSTMENT
FUEL INJECTION TIMING ADJUSTMENT cont'd
GOVERNOR CONTROL REMOVE, SERVICE, INSPECT, INSTALL
INSPECT
Figure
OIL PUMP REMOVE, SERVICE, INSPECT, INSTALL
REMOVE cont'd
SERVICE
INSTALL
Figure
Figure
ROCKER ARM ASSEMBLY REMOVE, INSPECT, INSTALL
INSPECTION
Figure
DIESEL ENGINE REPLACE
REPLACE
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
REPLACE cont'd
CYLINDER HEAD REMOVE, SERVICE, INSPECT, INSTALL
Figure
SERVICE
INSPECT
Figure
INSTALL
Figure
CHAPTER 9 SUSTAINMENT (GENERAL) SUPPORT TROUBLESHOOTING LARGE CAPCITY FIELD HEATER (LCFH)
MALFUNCTION SYMPTOM INDEX
TROUBLESHOOTING PROCEDURES
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
Table 1. Troubleshooting Procedure for Large Capacity Field Heater (LCFH).
CHAPTER 10 SUSTAINMENT (GENERAL) SUPPORT MAINTENANCE LARGE CAPACITY FIELD HEATER (LCFH)
GENERAL SUPPORT MAINTENANCE INTRODUCTION
BALANCER SHAFT REMOVE, SERVICE, INSPECT, INSTALL
SERVICE
INSTALL
Figure
CAMSHAFT ASSEMBLY REMOVE, SERVICE, INSPECT, INSTALL
REMOVAL cont'd
SERVICE
INSTALL continued
INSTALL continued
INSTALL continued
CRANKSHAFT ASSEMBLY REMOVE, SERVICE, INSPECT, INSTALL
REMOVE continued
SERVICE
INSTALL
INSTALL cont'd
FUEL INJECTION PUMP DISASSEMBLE, SERVICE, INSPECT, ASSEMBLE
INSPECTION
Figure
GOVERNOR REMOVE, SERVICE, INSPECT, INSTALL
INSPECT
PISTON AND CONNECTING ROD REMOVE, CLEAN, INSPECT, INSTALL
CLEAN
Figure
INSPECT
INSTALLATION
Figure
Figure
ASSEMBLY, MAIN WIRING HARNESS REPLACE
CHAPTER 11 SUPPORTING INFORMATION LARGE CAPACITY FIELD HEATER (LCFH)
LARGE CAPACITY FIELD HEATER (LCFH) REFERENCES
DA PAMPHLETS
MAINTENANCE ALLOCATION CHART, INTRODUCTION
Maintenance Functions
Explanation of Columns in the MAC
Explanation of Columns in Remarks
MAINTENANCE ALLOCATION CHART
Table 1. Maintenance Allocation Chart (MAC) for Large Capacity Field Heater (LCFH).
Table 1. Maintenance Allocation Chart (MAC) for Large Capacity Field Heater (LCFH).
Table 1. Maintenance Allocation Chart (MAC) for Large Capacity Field Heater (LCFH).
Table 1. Maintenance Allocation Chart (MAC) for Large Capacity Field Heater (LCFH).
Table 1. Maintenance Allocation Chart (MAC) for Large Capacity Field Heater (LCFH).
Table 2. Tools and Test Equipment for Large Capacity Field Heater (LCFH).
REPAIR PARTS AND SPECIAL TOOLS LIST INTRODUCTION
Source Code
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
Figure 1. Large Capacity Field Heater (LCFH) (Sheet 1 of 4)
Figure 1. Large Capacity Field Heater (LCFH) (Sheet 2 of 4)
Figure 1. Large Capacity Field Heater (LCFH) (Sheet 3 of 4)
Figure 1. Large Capacity Field Heater (LCFH) (Sheet 4 of 4)
GROUP 00
GROUP 00
Figure 2. Assembly, Jack (Sheet 1 of 6)
Figure 2. Installation, Wheel Retraction Assembly (Sheet 2 of 6)
Figure 2. Exhaust Tube, Heat Exchanger (Sheet 3 of 6)
Figure 2. CO Detector, Cabinet Mounted (Sheet 4 of 6)
Figure 2. Wheel Chock Assembly (Sheet 5 of 6)
Figure 2. Access Covers (Sheet 6 of 6)
GROUP 01
GROUP 01
REPAIR PARTS LIST
Figure 3. Insulation, Sheet Sound (Sheet 1 of 5)
Figure 3. Insulation, Sheet Sound (Sheet 2 of 5)
Figure 3. Insulation, Sheet Sound (Sheet 3 of 5)
Figure 3. Insulation, Sheet Sound (Sheet 4 of 5)
Figure 3. Insulation, Sheet Sound (Sheet 5 of 5)
GROUP 01
Figure 4. Fuel System Assembly (Sheet 1 of 5)
Figure 4. Fuel System Assembly (Sheet 2 of 5)
Figure 4. Fuel System Assembly (Sheet 3 of 5)
Figure 4. Fuel System Assembly (Sheet 4 of 5)
Figure 4. Fuel System Assembly (Sheet 5 of 5)
GROUP 02
GROUP 02
GROUP 02
REPAIR PARTS LIST
Figure 5. Burner Fuel Valve Assembly
GROUP 02
REPAIR PARTS LIST
Figure 6. Fuel Tank (Sheet 1 of 3)
Figure 6. Connector, External, Fuel Supply (Sheet 2 of 3)
Figure 6. Assembly, Fuel Hose, External (Sheet 3 of 3)
GROUP 02
REPAIR PARTS LIST
Figure 7. Inlet Fan Assembly (Sheet 1 of 3)
Figure 7. Inlet Fan Assembly (Sheet 2 of 3)
Figure 7. Inlet Fan Assembly (Sheet 3 of 3)
GROUP 03
REPAIR PARTS LIST
Figure 8. Assembly, Engine System (Rear View) (Sheet 1 of 3)
Figure 8. Assembly, Engine System (Front View) (Sheet 2 of 3)
Figure 8. Assembly, Engine System (Engine Stop Solenoid and Cable Detail) (Sheet 3 of 3)
GROUP 03
GROUP 03
GROUP 03
REPAIR PARTS LIST
Figure 9. Engine, Diesel (Sheet 1 of 9)
Figure 9. Engine, Diesel (Sheet 2 of 9)
Figure 9. Engine, Diesel (Sheet 3 of 9)
Figure 9. Engine, Diesel (Sheet 4 of 9)
Figure 9. Engine, Diesel (Sheet 5 of 9)
Figure 9. Engine, Diesel (Sheet 6 of 9)
Figure 9. Engine, Diesel (Sheet 7 of 9)
Figure 9. Engine, Diesel (Sheet 8 of 9)
Figure 9. Engine, Diesel (Sheet 9 of 9)
GROUP 03
GROUP 03
GROUP 03
GROUP 03
GROUP 03
REPAIR PARTS LIST
Figure 10. Heat Exchanger
GROUP 04
REPAIR PARTS LIST
Figure 11. Assembly, Ignition
GROUP 04
REPAIR PARTS LIST
Figure 12. Assembly, Burner Nozzle (Sheet 1 of 2)
Figure 12. Assembly, Burner Nozzle (Sheet 2 of 2)
GROUP 04
REPAIR PARTS LIST
Figure 13. Burner Assembly
GROUP 04
REPAIR PARTS LIST
Figure 14. Assembly, Transition Tube
GROUP 04
REPAIR PARTS LIST
Figure 15. Battery, Storage
GROUP 06
REPAIR PARTS LIST
Figure 16. NATO Slave Connector
GROUP 07
REPAIR PARTS LIST
Figure 17. Main Control Box (Sheet 1 of 2)
Figure 17. Main Control Box (Main Wiring Harness) (Sheet 2 of 2)
GROUP 08
Figure 18. Assembly, Operator Control Box (Sheet 1 of 2)
Figure 18. Control Cable (Sheet 2 of 2)
GROUP 09
REPAIR PARTS LIST
Figure 19. Air Duct, Insulated, 16 Inch DIA x 15 Feet Long
GROUP 10
REPAIR PARTS LIST
Figure 20. Duct Covers
GROUP 11
GROUP 99 BULK ITEMS
Blank page
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX
PART NUMBER INDEX
PART NUMBER INDEX
PART NUMBER INDEX
PART NUMBER INDEX
PART NUMBER INDEX
PART NUMBER INDEX
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LIST
Figure
Section II. COMPONENTS OF END ITEM
Section III. BASIC ISSUE ITEMS note
ADDITIONAL AUTHORIZATION LIST (AAL)
ADDITIONAL AUTHORIZED LIST ITEMS
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List.
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
FO 1. LCFH Wiring Diagram
FO 2. LCFH Wiring Schematic
FO 3. LCFH Fuel System Schematic Diagram
FO 4. LCFH Electrode Alignment Tool
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