TM-10-4520-259-13P Heater Water Liquid Fuel M-80 M-85 Manual

Section I. GENERAL INFORMATION
LIST OF ABBREVIATIONS
Unpacking - TM-10-4520-259-13P_15
CORROSION PREVENTION AND CONTROL (CPC).
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS. (CONT)
Figure 1-1. M-80 Water Heater
Figure 1-2. M-85 Water Heater
DIFFERENCES BETWEEN MODELS - TM-10-4520-259-13P_20
SECTION III. PRINCIPLES OF OPERATION - TM-10-4520-259-13P_21
CHAPTER 2 OPERATING INSTRUCTIONS - TM-10-4520-259-13P_22
OPERATOR'S CONTROLS AND INDICATORS
OPERATOR'S CONTROLS AND INDICATORS. (CONT)
Figure 2-1. Water Heater Controls and Indicators
SECTION II. OPERATOR'S PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
PMCS PROCEDURES - TM-10-4520-259-13P_27
CLEANING AGENTS - TM-10-4520-259-13P_28
CLEANING AGENTS. (CONT)
Figure 2-2. PMCS Routing Diagram
TABLE 2-1. Preventive Maintenance Checks and Services (PMCS) - TM-10-4520-259-13P_31
TABLE 2-1. Preventive Maintenance Checks and Services (PMCS) - TM-10-4520-259-13P_32
TABLE 2-1. Preventive Maintenance Checks and Services (PMCS) - TM-10-4520-259-13P_33
TABLE 2-1. Preventive Maintenance Checks and Services (PMCS) - TM-10-4520-259-13P_34
TABLE 2-1. Preventive Maintenance Checks and Services (PMCS) - TM-10-4520-259-13P_35
TABLE 2-1. Preventive Maintenance Checks and Services (PMCS) - TM-10-4520-259-13P_36
TABLE 2-1. Preventive Maintenance Checks and Services (PMCS) - TM-10-4520-259-13P_37
SECTION III. OPERATION UNDER USUAL CONDITIONS
Figure 2-3. Water Heater Assembly
ASSEMBLY. (CONT) - TM-10-4520-259-13P_40
PREPARATION FOR USE
Figure 2-4. Preparation For Use
START UP PROCEDURES
Figure 2-5. Water Heater Startup Procedures
Figure 2-6. Operating Procedures
SHUTDOWN PROCEDURES - TM-10-4520-259-13P_46
Figure 2-7. Water Heater Shutdown Procedures
Figure 2-8. Decals and Instruction Plates (Sheet 1 of 5)
Figure 2-8. Decals and Instruction Plates (Sheet 2 of 5)
Figure 2-8. Decals and Instruction Plates (Sheet 3 of 5)
Figure 2-8. Decals and Instruction Plates (Sheet 4 of 5)
Figure 2-8. Decals and Instruction Plates (Sheet 5 of 5)
Figure 2-9. Preparation For Movement
SECTION IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-10-4520-259-13P_54
PREPARATION FOR MOVEMENT. (CONT)
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-10-4520-259-13P_56
TROUBLESHOOTING - TM-10-4520-259-13P_57
Table 3-1. Operator Troubleshooting Procedures - Continued - TM-10-4520-259-13P_58
Table 3-1. Operator Troubleshooting Procedures - Continued - TM-10-4520-259-13P_59
Table 3-1. Operator Troubleshooting Procedures - Continued - TM-10-4520-259-13P_60
Table 3-1. Operator Troubleshooting Procedures - Continued - TM-10-4520-259-13P_61
FUEL SUPPLY CONTROL ASSEMBLY - TM-10-4520-259-13P_62
FUEL SUPPLY CONTROL ASSEMBLY - Continued
IGNITION CABLE ASSEMBLY
BLOWER ASSEMBLY - TM-10-4520-259-13P_65
SERVICE - TM-10-4520-259-13P_66
WATER VESSEL AND SKID ASSEMBLY - TM-10-4520-259-13P_67
INSPECT - TM-10-4520-259-13P_68
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-10-4520-259-13P_69
REPAIR PARTS; TOOLS; SPECIAL TOOLS; TEST MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT
PROCESSING UNPACKED WATER HEATER
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) QUARTERLY
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) QUARTERLY - CONTINUED - TM-10-4520-259-13P_73
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) QUARTERLY - CONTINUED - TM-10-4520-259-13P_74
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) QUARTERLY - CONTINUED - TM-10-4520-259-13P_75
SECTION IV. UNIT TROUBLESHOOTING PROCEDURES
Table 4-2. Unit Troubleshooting Procedure - TM-10-4520-259-13P_77
Table 4-2. Unit Troubleshooting Procedure - TM-10-4520-259-13P_78
Table 4-2. Unit Troubleshooting Procedure - TM-10-4520-259-13P_79
Table 4-2. Unit Troubleshooting Procedure - TM-10-4520-259-13P_80
Table 4-2. Unit Troubleshooting Procedure - TM-10-4520-259-13P_81
Table 4-2. Unit Troubleshooting Procedure - TM-10-4520-259-13P_82
Table 4-2. Unit Troubleshooting Procedure - TM-10-4520-259-13P_83
Table 4-2. Unit Troubleshooting Procedure - TM-10-4520-259-13P_84
Section V. UNIT MAINTENANCE PROCEDURES - TM-10-4520-259-13P_85
FUEL SUPPLY CONTROL ASSEMBLY - TM-10-4520-259-13P_86
REMOVE - TM-10-4520-259-13P_87
INSTALL - TM-10-4520-259-13P_88
BURNER HEAD ASSEMBLY
BURNER HEAD ASSEMBLY. (CONT) - TM-10-4520-259-13P_90
REMOVE - TM-10-4520-259-13P_91
BURNER HEAD ASSEMBLY. (CONT) - TM-10-4520-259-13P_92
INSTALL - TM-10-4520-259-13P_93
BURNER HEAD ASSEMBLY. (CONT) - TM-10-4520-259-13P_94
BURNER HEAD ASSEMBLY. (CONT) - TM-10-4520-259-13P_95
SMOKESTACK AND GUARD ASSEMBLY (M-80)/EXHAUST DUCT (M-85)
SMOKESTACK AND GUARD ASSEMBLY (M-80)/EXHAUST DUCT (M-85) (cont) - TM-10-4520-259-13P_97
INSTALL - TM-10-4520-259-13P_98
SMOKESTACK AND GUARD ASSEMBLY (M-80)/EXHAUST DUCT (M-85) (CONT) - TM-10-4520-259-13P_99
INSPECT - TM-10-4520-259-13P_100
INSTALL - TM-10-4520-259-13P_101
ELECTRICAL COMPONENTS - TM-10-4520-259-13P_102
TEST - TM-10-4520-259-13P_103
ELECTRICAL COMPONENTS (CONT) - TM-10-4520-259-13P_104
REMOVE - TM-10-4520-259-13P_105
ELECTRICAL COMPONENTS (CONT) - TM-10-4520-259-13P_106
INSTALL - TM-10-4520-259-13P_107
INSTALL (cont) - TM-10-4520-259-13P_108
IGNITION CABLE ASSEMBLIES
IGNITION CABLE ASSEMBLIES (CONT)
FUEL FILTER ASSEMBLIES (M-80) AND (M-85).
FUEL FILTER ASSEMBLIES (M-80) AND (M-85). (CONT) - TM-10-4520-259-13P_112
REPAIR - TM-10-4520-259-13P_113
INSTALL - TM-10-4520-259-13P_114
FUEL FILTER ASSEMBLIES (M-80) AND (M-85). (CONT) - TM-10-4520-259-13P_115
FUEL PUMP ASSEMBLIES - TM-10-4520-259-13P_116
INSPECT - TM-10-4520-259-13P_117
REPAIR - TM-10-4520-259-13P_118
UPPER AND LOWER MANIFOLD ASSEMBLY
REPAIR - TM-10-4520-259-13P_120
INSTALL - TM-10-4520-259-13P_121
DRUM FILL ADAPTER ASSEMBLY, TYPE II.
DRUM FILL ADAPTER ASSEMBLY, TYPE II. (cont)
DRUM FILL ADAPTER ASSEMBLY, TYPE II. (CONT)
LONG TERM STORAGE AND SHIPMENT
Packing
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-10-4520-259-13P_127
GENERAL CLEANING INSTRUCTIONS
Electrical Components - TM-10-4520-259-13P_129
GENERAL INSPECTION INSTRUCTIONS
BLOWER ASSEMBLY - TM-10-4520-259-13P_131
BLOWER ASSEMBLY. (CONT) - TM-10-4520-259-13P_132
INSPECT - TM-10-4520-259-13P_133
BLOWER ASSEMBLY. (CONT) - TM-10-4520-259-13P_134
INSTALLATION - TM-10-4520-259-13P_135
BLOWER ASSEMBLY. (CONT) - TM-10-4520-259-13P_136
BLOWER AND FUEL PUMP MOTOR
BLOWER AND FUEL PUMP MOTOR. (CONT) - TM-10-4520-259-13P_138
REPAIR - TM-10-4520-259-13P_139
BLOWER AND FUEL PUMP MOTOR. (CONT) - TM-10-4520-259-13P_140
FUEL PUMP ASSEMBLIES - TM-10-4520-259-13P_141
FUEL PUMP ASSEMBLIES. (CONT) - TM-10-4520-259-13P_142
REMOVE - TM-10-4520-259-13P_143
INSPECT - TM-10-4520-259-13P_144
FUEL PUMP ASSEMBLIES. (CONT) - TM-10-4520-259-13P_145
INSTALL - TM-10-4520-259-13P_146
INSTALL (cont) - TM-10-4520-259-13P_147
INSTALL (cont) - TM-10-4520-259-13P_148
AIR SHUTTER ASSEMBLY
AIR SHUTTER ASSEMBLY. (CONT)
WATER VESSEL AND SKID ASSEMBLY - TM-10-4520-259-13P_151
REMOVE - TM-10-4520-259-13P_152
REPAIR - TM-10-4520-259-13P_153
WATER VESSEL AND SKID ASSEMBLY. (CONT)
INSTALL - TM-10-4520-259-13P_155
UV SCANNER AND FLAME SAFEGUARD CONTROL
TEST - TM-10-4520-259-13P_157
UV SCANNER AND FLAME SAFEGUARD CONTROL. (CONT) - TM-10-4520-259-13P_158
UV SCANNER AND FLAME SAFEGUARD CONTROL. (CONT) - TM-10-4520-259-13P_159
UV SCANNER AND FLAME SAFEGUARD CONTROL. (CONT) - TM-10-4520-259-13P_160
REMOVE - TM-10-4520-259-13P_161
UV SCANNER AND FLAME SAFEGUARD CONTROL. (CONT) - TM-10-4520-259-13P_162
CONTROL BOX ASSEMBLY
TEST - TM-10-4520-259-13P_164
CONTROL BOX ASSEMBLY. (CONT)
TEST (cont) - TM-10-4520-259-13P_166
TEST (cont) - TM-10-4520-259-13P_167
REMOVE - TM-10-4520-259-13P_168
REMOVE (cont) - TM-10-4520-259-13P_169
CONTROL BOX ASSEMBLY (CONT)
REMOVE (cont) - TM-10-4520-259-13P_171
INSTALL - TM-10-4520-259-13P_172
INSTALL (cont) - TM-10-4520-259-13P_173
APPENDIX A REFERENCES - TM-10-4520-259-13P_174
MILITARY SPECIFICATIONS AND STANDARDS
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-10-4520-259-13P_176
Maintenance Functions. (CONT)
Explanation of Columns in the MAC, Section II - TM-10-4520-259-13P_178
Explanation of Columns in the MAC, Section II. (CONT) - TM-10-4520-259-13P_179
Explanation of Columns in the MAC, Section II. (CONT) - TM-10-4520-259-13P_180
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART (cont)
Section II. MAINTENANCE ALLOCATION CHART (cont)
Section I. INTRODUCTION - TM-10-4520-259-13P_184
Source Code - TM-10-4520-259-13P_185
Maintenance Code.
EXPLANATION OF INDEX FORMAT AND COLUMNS (SECTION IV)
PART NUMBER INDEX - TM-10-4520-259-13P_188
HOW TO LOCATE REPAIR PARTS - TM-10-4520-259-13P_189
FIGURE C-1. FUEL SUPPLY CONTROL COMPONENTS
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_191
FIGURE C-2. BURNER HEAD ASSE1MBLY (SHEET 1 OF 2, MODEL M80)
FIGURE C-2. BURNER HEAD ASSEMBLY (SHEET 2 OF 2, MODEL M85)
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_194
FIGURE C-3. SMOKESTACK AND GUARD ASSEMBLY (MODEL M80)
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_196
FIGURE C-4. IGNITION TRANSFORMER ASSEMBLY
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_198
FIGURE C-5. ELECTRICAL COMPONENTS
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_200
FIGURE C-6. IGNITION CABLE ASSEMBLY
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_202
FIGURE C-7. BLOWER ASSEMBLY
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_204
FIGURE C-8. FUEL PUMP ASSEMBLY (MODEL M80)
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_206
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_207
FIGURE C-9. FUEL PUMP ASSEMBLY (MODEL M85)
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_209
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_210
FIGURE C-10. FUEL FILTER ASSEMBLY
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_212
FIGURE C-11. PRESSURE RELIEF VALVE AND THERMOSTAT ASSEMBLY (SHEET 1 OF 2, MODEL M80)
FIGURE C-11. PRESSURE RELIEF VALVE AND THERMOSTAT ASSEMBLY (SHEET 2 OF 2, MODEL M85)
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_215
FIGURE C-12. SWING CHECK AND DRAIN VALVES (Model M85)
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_217
FIGURE C-13. WATER VESSEL-SKID AND HANDLE ASSEMBLY
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_219
FIGURE C-14. ELECTRIC CONTROL BOX ASSEMBLY (SHEET 1 OF 2)
FIGURE C-14. ELECTRIC CONTROL BOX ASSEMBLY (SHEET 2 OF 2)
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_222
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_223
FIGURE C-15. DRUM FILL ADAPTER ASSEMBLY, TYPE II
DESCRIPTION AND USABLE ON CODES(UOC) - TM-10-4520-259-13P_225
CROSS-REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX
CROSS-REFERENCE INDEXES PART NUMBER INDEX - TM-10-4520-259-13P_227
CROSS-REFERENCE INDEXES PART NUMBER INDEX - TM-10-4520-259-13P_228
CROSS-REFERENCE INDEXES PART NUMBER INDEX - TM-10-4520-259-13P_229
CROSS-REFERENCE INDEXES PART NUMBER INDEX - TM-10-4520-259-13P_230
CROSS-REFERENCE INDEXES PART NUMBER INDEX - TM-10-4520-259-13P_231
CROSS-REFERENCE INDEXES PART NUMBER INDEX - TM-10-4520-259-13P_232
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-10-4520-259-13P_233
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-10-4520-259-13P_234
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-10-4520-259-13P_235
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-10-4520-259-13P_236
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-10-4520-259-13P_237
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-10-4520-259-13P_238
APPENDIX D COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
EXPLANATION OF COLUMNS. (CONT)
SECTION II. COMPONENTS OF END ITEM - TM-10-4520-259-13P_241
SECTION III. BASIC ISSUE ITEMS LIST
APPENDIX E ADDITIONAL AUTHORIZATION LIST (AAL)
APPENDIX F EXPENDABLE AND DURABLE ITEMS LIST
Section II. EXPENDABLE AND DURABLE ITEMS LIST
Section II. EXPENDABLE AND DURABLE ITEMS LIST
APPENDIX G ILLUSTRATED LIST OF MANUFACTURED ITEMS
APPENDIX H TORQUE LIMITS
Torque requirement
Minimum breakaway torque
APPENDIX I MANDATORY REPLACEMENT PARTS
MANDATORY REPLACEMENT PARTS - CONTINUED
GLOSSARY SECTION I. ABBREVIATIONS

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