Chapter 1 Introduction - TM-5-3895-354-14-P0019Section B. DESCRIPTION AND DATAFigure 1. HOT OIL HEATER, LEFT FRONT THREE-QUARTER VIEW WITH SHIPPING DIMENSIONSFigure 2. HOT OIL HEATER, LEFT REAR, THREE-QUARTER VIEWTabulated Data - TM-5-3895-354-14-P0023Burner - TM-5-3895-354-14-P0024Program ControllerPressure Gauge, FuelPump SwitchTires (Trailer)Section C. NORMAL INSTRUMENT READING AND GAUGESFigure 3. AIR-HYDRAULIC TRAILERNOMENCLATURE FOR FIGURE 3Figure 4. TRAILER WIRING DIAGRAM, 12 & 24 VOLTFigure 5. HOT OIL HEATER WIRING DIAGRAM, 230 VOLTCHAPTER 2 OPERATION Section A. SERVICE UPON RECEIPT OF EQUIPMENTFigure 6. TRAILER UNLOADING BY CRANE Inspecting and Servicing the EquipmentFigure 8. PACKED ITEMS, TOOL BOX.Figure 9. ASSEMBLY OF HEAT TRANSFER HOSE & UNIONS, HOT OIL HEATER TO GEVERNMENT USERFigure 10. ASSEMBLY-GROUND RODSFigure 11. BURNER SWITCH AND CIRCULATING PUMP PUSHBUTTON, ELECTRICAL CONNECTIONS.Figure 12. REAR GROUNDING CONNECTION.Preparation for OperationSection B. OPERATION OF EQUIPMENTFigure 13. DUAL FUEL STRAINER VALVE OPERATION.FIGURE 14. MANUAL TRANSFER OIL VALVES (GATE VALVES)StartingStopping.Operation in Dusty or Sandy Areas - TM-5-3895-354-14-P0048Unloading the SystemFigure 15 SYSTEM UNLOADING DIAGRAMSection C. OPERATION OF AUXILIARY MATERIAL USED IN CONJUNCTION WITH THE EQUIPMENTReflectorsChapter 3 Section A. OPERATOR MAINTENANCEFIGURE 16 LUBRICATION ORDER HEATER, HOT OIL, TRLR, MTD. Section B. HOT FLUID SYSTEM - TM-5-3895-354-14-P0055Cleaning and Inspection - TM-5-3895-354-14-P0056Figure 17. CIRCULATING PUMP AND MOTOR MOUNTING HARDWAREFigure 18. CIRCULATING PUMP AND MOTOR COUPLINGFigure 19. Circulating Pump AssemblyFigure 20. CIRCULATING PUMP GEAR REDUCTION ASSEMBLYHot Fluid StrainersFigure 22. HOT FLUID STRAINERFigure 23. VALVES, LINES AND FITTINGSHot Oil Relief ValveFigure 24. RELIEF VALVEVent Pipe AssemblySection C. ELECTRICAL SYSTEMSFigure 26. MARKER & CLEARANCE LAMPSFuse BlockFigure 28. CONTROL BOX EQUIPMENTCleaning and Inspection - TM-5-3895-354-14-P0071Figure 29. FLAME PROGRAM CONTROLLERFigure 30. TEMPERATURE CONTROL.Circulating Pump Motor Starter Overload HeatersFigure 31. TEMPERATURE CONTROL MOUNTING.Figure 33. CIRCULATING PUMP MOTOR STARTER ENCLOSURE.PressuretrolFigure 34. PRESSURETROLLow Fluid Level Cutoff (Low Level Control)Figure 35. LOW LEVEL CONTROL MOUNTING.Figure 36. LOW LEVEL CONTROLFigure 37. HIGH TEMPERATURE CONTROLUltraviolet (UV) ScannerFigure 38. ULTRAVIOLET (U.V.) CELL.Figure 39. IGNITION SYSTEMFigure 40. CONTROL SWITCHES.Figure 41. BLOWER MOTOR STARTER RESET PUSHBUTTON.Section D. BURNER DRAWER ASSEMBLY, NOZZLE, AND ELECTRODESFigure 42. ELECTRODE ADJUSTMENT AND DETAIL ASSEMBLYFigure 43. AIR DAMPER LINKAGENomenclature for Figure 44Burner Electrode AdjustmentFigure 45. REAR VIEWER ASSEMBLY.Figure 46. DAMPER CYLINDER MOUNTINGInstallation - TM-5-3895-354-14-P0095Burner Oil ValvesSection E. FUEL SYSTEM - TM-5-3895-354-14-P0097Figure 48. FUEL PUMP MOUNTINGFigure 49. Fuel Supply Pump AssemblyFuel Oil StrainersFigure 50. FUEL OIL PUMP ADJUSTMENTSFigure 52. FUEL STRAINER MOUNTINGSection F. BRAKES, LINES AND FITTINGS, WHEELS AND RIMS, MAINTENANCE INSTRUCTIONSFigure 53. AIR TANK & RELAY VALVE MOUNTINGFigure 54. AIR TANK & RELAY VALVERemoval - TM-5-3895-354-14-P0106Figure 55. WHEEL ASSEMBLYFigure 57. SPRINGS & SHOCKSAxle - TM-5-3895-354-14-P0109Figure 58. AXLE.Figure 59. POWER CLUSTER MOUNTING.Section G. HOSE CARRIERS, TOOLBOX, NOSE BOX, MUD GUARDS, AND CABLE REELTool Box (Above Hose Carrier)Figure 62. TOOL BOX MOUNTING HARDWAREFigure 63. NOSE BOX MOUNTING HARDWARECable ReelMud GuardsSection H. GAUGESFuel Oil Pressure GaugeFigure 67. GAUGES, FRONTFigure 68. Gauges , RearCHAPTER 4 TROUBLESHOOTINGScope - TM-5-3895-354-14-P0123Section B. HOT FLUID SYSTEM - TM-5-3895-354-14-P0124CIRCULATING PUMP CAPACITY IS LOWSection C. ELECTRICALBLOWER MOTOR WILL NOT START (continued)ULTRAVIOLET (UV) CELL FAILS TO OPERATESection D. BURNERBURNER EXHAUST SMOKYSection E. FUEL SYSTEM - TM-5-3895-354-14-P0131CHAPTER 5 ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST Source Code - TM-5-3895-354-14-P0133Recoverability Code - TM-5-3895-354-14-P0134Explanation of Columns (Section IV) - TM-5-3895-354-14-P0135Special Information - TM-5-3895-354-14-P0136Figure 1. CLEARANCE LIGHTSGROUP:06 ELECTRICALFigure 2. COMBINATION TURN, STOP AND TAIL LIGHTSGROUP:0609 LIGHTSFigure 3. AXLE.GROUP:11 REAR AXLEFigure 4. BRAKES.GROUP:12 BRAKESFigure 5. AIR/HYDRAULIC BRAKE ASSEMBLYGROUP:1208 HYDRAULIC BRAKE SYSTEMFigure 6. WHEEL ASSEMBLY.GROUP:13 WHEELS AND TRACKSFigure 7. SIDEMOUNT BRACKETS.GROUP:16 SPRINGS AND SHOCK ABSORBERSFigure 8. SNUBBER AND SHOCK ABSORBER.GROUP:1604 SHOCK ABSORBERSFigure 9. POWER CABLE ASSEMBLY AND POWER CABLE ADAPTERGROUP:22 ACCESSORY ITEMSFigure 10. GROUND ASSEMBLY RODS.GROUP:22 BODY ACCESSORY ITEMSFigure 11. CIRCULATING PUMP MOTOR,GROUP:40 ELECTRIC MOTORS AND GENERATORSFigure 12. CIRCULATING PUMP MOTOR STARTER.GROUP:4006 STARTING AND PROTECTIVE DEVICES - TM-5-3895-354-14-P0160Figure 13. BLOWER MOTOR STARTER.GROUP:4006 STARTING AND PROTECTIVE DEVICES - TM-5-3895-354-14-P0162Figure 14. CONTROL BOX EQUIPMENTGROUP:42 ELECTRICAL EQUIPMENTFigure 15. LOW LEVEL CONTROL.GROUP:4202 ELECTRICAL CONTROLS - TM-5-3895-354-14-P0166Figure 16. TEMPERATURE CONTROL.GROUP:4202 ELECTRICAL CONTROLS - TM-5-3895-354-14-P0168Figure 17. HIGH TEMPERATURE CONTROL.GROUP:4206 THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES - TM-5-3895-354-14-P0170Figure 18. ULTRAVIOLET (UV) SCANNER.GROUP:4206 THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES - TM-5-3895-354-14-P0172Figure 19. PRESSURETROL.GROUP:47 GAGES (NONELECTRICAL), WEIGHING AND MEASURING DEVICES Figure 20. MISCELLANEOUS GAGES.GROUP:4702 GAGES, MOUNTINGS, LINES AND FITTINGS - TM-5-3895-354-14-P0176Figure 21. LIQUID LEVEL SIGHT GAGE.GROUP:4702 GAGES, MOUNTINGS, LINES AND FITTINGS - TM-5-3895-354-14-P0178Figure 22. CIRCULATING PUMP ASSEMBLY.GROUP:55 PUMPSFigure 23. GEAR REDUCTION ASSEMBLY.GROUP:5507 PUMP DRIVEFigure 24. CIRCULATING PUMP AND MOTOR COUPLING.GROUP:5511 COUPLINGSFigure 25. HOT FLUID STRAINER.GROUP :5513 FLUID LINESFigure 26.2" GATE VALVE (F/S).GROUP:5513 FLUID LINES - TM-5-3895-354-14-P0188Figure 27.1 1/2" GATE VALVE (F/S).GROUP:5513 FLUID LINES - TM-5-3895-354-14-P0190Figure 28. HOT OIL RELIEF VALVE.GROUP:5513 FLUID LINES - TM-5-3895-354-14-P0192Figure 29.1/4" NEEDLE VALVE (BAR STOCK).GROUP:5513 FLUID LINES - TM-5-3895-354-14-P0194Figure 30. HOT OIL STRAINER PIPING .GROUP:5513 FLUID LINES - TM-5-3895-354-14-P0196Figure 31. MISCELLANEOUS PIPING. - TM-5-3895-354-14-P0197FIGURE 31. MISCELLANEOUS PIPING. - TM-5-3895-354-14-P0198Figure 32. HOUSING.GROUP:60 BURNERSFigure 33. FUEL OIL STRAINER PIPING .GROUP:6004 FUEL SYSTEPFigure 34. FUEL PUMP- EXPLODED VIEW.GROUP:6004 FUEL SYSTEMFigure 35. FUEL OIL STRAINER.GROUP:6004 FUEL PUMPFigure 36. BURNER ASSEMBLY.GROUP:6005 BURNER ASSEMBLY - TM-5-3895-354-14-P0208Figure 37. ELECTRODE ADJUSTMENT AND DETAIL ASSEMBLY.GROUP:6005 BURNER ASSEMBLY - TM-5-3895-354-14-P0210Figure 38. EXHAUST STACKGROUP:6010 EXHAUST SYSTEMNATIONAL STOCK NUMBER INDEX - TM-5-3895-354-14-P0213NATIONAL STOCK NUMBER INDEX - TM-5-3895-354-14-P0214PART NUMBER INDEX - TM-5-3895-354-14-P0215PART NUMBER INDEX - TM-5-3895-354-14-P0216PART NUMBER INDEX - TM-5-3895-354-14-P0217PART NUMBER INDEX - TM-5-3895-354-14-P0218PART NUMBER INDEX - TM-5-3895-354-14-P0219PART NUMBER INDEX - TM-5-3895-354-14-P0220PART NUMBER INDEX - TM-5-3895-354-14-P0221PART NUMBER INDEX - TM-5-3895-354-14-P0222PART NUMBER INDEX - TM-5-3895-354-14-P0223PART NUMBER INDEX - TM-5-3895-354-14-P0224FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0225FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0226FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0227FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0228FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0229FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0230FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0231FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0232FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0233FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0234FIGURE AND ITEM NUMBER INDEX - TM-5-3895-354-14-P0235Section I General Personnel and Training.Section II MAINTENANCEMaintenance Expenditure LimitsSECTION III REPAIR PARTS SUPPLYRequisitioning Repair PartsAPPENDIX A EQUIPMENT PUBLICATIONSAPPENDIX B BASIC ISSUE ITEMS LISTITEMS TROOP INSTALLED OR AUTHORIZED LISTAPPENDIX C MAINTENANCE ALLOCATION CHART - TM-5-3895-354-14-P0254OverhaulSection II. MAINTENANCE ALLOCATION CHART 2, 100, 000 BTU/HR - TM-5-3895-354-14-P0256Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-354-14-P0257Section II. MAINTENANCE ALLOCATION CHART 2, 100, 000 BTU/HR - TM-5-3895-354-14-P0258Section II. MAINTENANCE ALLOCATION CHART 2, 100, 000 BTU/HR - TM-5-3895-354-14-P0259Section II. MAINTENANCE ALLOCATION CHART 2, 100, 000 BTU/HR - TM-5-3895-354-14-P0260SECTION III TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-5-3895-354-14-P0261SECTION III TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-5-3895-354-14-P0262APPENDIX D INITIAL RECOMMENDATION PRESCRIBED LOAD LIST (PLL) AUTHORIZED STOCKAGE LIST (ASL)APPENDIX E MAINTENANCE AND OPERATING SUPPLY LISTAPPENDIX F PREVENTIVE MAINTENANCE CHECKS AND SERVICESPREVENTIVE MAINTENANCE CHECKS AND SERVICESOperator/Crew Preventive Maintenance Checks and Services - TM-5-3895-354-14-P0267Operator/Crew Preventive Maintenance Checks and Services - TM-5-3895-354-14-P0268Operator/Crew Preventive Maintenance Checks and Services - TM-5-3895-354-14-P0269Operator/Crew Preventive Maintenance Checks and Services - TM-5-3895-354-14-P0270APPENDIX G SAMPLE FORMAT - DA FORM 2765 PART NUMBER REQUESTAPPENDIX H SAMPLE FORMAT - MILSTRIP REQUISITION(NSN)APPENDIX I SAMPLE FORMAT - MILSTRIP REQUISITION (NON-NSN)SAMPLE FORMAT - MILSTRIP REQUISITION (NON-NSN) APPENDI X J SAMPLE FORMAT - MILSTRIP REQUISITIONINSTRUCTIONSTM-5-3895-354-14-P Heater Hot Oil Trailer Mounted Model 200 STM77 Manual