Chapter 1 INTRODUCTION - TM-5-4520-244-140012
MAINTENANCE FORMS, RECORDS AND REPORTS
SECTION II EQUIPMENT DESCRIPTION AND DATA
CAPABILITIES AND FEATURES
MAJOR COMPONENTS
Table 1-1. Equipment Data, Model FC-400-1
HEATER OPERATION
Figure 1-4. Fuel System Operation
CHAPTER 2 OPERATING INSTRUCTION
Section I. CONTROLS AND INDICATORS
Section II PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 2-1, Operator/Crew Preventive Maintenance Check sand Service
Table 2-1. Operator/Crew Preventive Maintenance Checks and Service
Section III. OPERATING UNDER USUAL CONDITIONS
DUSTY OR SANDY CONDITIONS
Figure 2-2. Duct Attachment
Figure 2-3. How to Start Up and Run Heater
Figure 2-4. How to Shut Down Heater.
CHAPTER 3 OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-4520-244-140030
SECTION III MAINTENANCE PROCEDURES
Table 3-1. Operator's Troubleshooting Chart...Cont
Figure 3-1. Engine Removal and Installation
Engine Oil Level
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-4520-244-140035
SECTION II SERVICE UPON RECEIPT - TM-5-4520-244-140036
Table 4-1. Heater Service-Upon-Receipt Checklist
Table 4-1. Heater Service-Upon-Receipt Checklist ... Cont
TO REMOVE PRESERVATIVE OIL
Table 4-2. O r g a n i z a t i o n a l Preventive Maintenance Checks and Service
Table 4-2. O r g a n i z a t i o n a l Preventive Maintenance Checks and Service cont'd
SECTION IV TROUBLESHOOTING
TABLE 4-3. Organizational Maintenance Troubleshooting Chart
EXCESSIVE SMOKE IN HEATER EXHAUST
SECTION V MAINTENANCE PROCEDURES
DUCTS, ADAPTER, BASKET AND SUPPORT HANDLE
Figure 4-2.Ducts, Adapter, Basket and Support Handles
HOOD ASSEMBLY
FIGURE 4-3. Hood Assembly
REMOVAL cont'd - TM-5-4520-244-140050
POWER UNIT (Gasoline Engine)
MAGNETO AND IGNITION CABLE
Figure 4-4. Magneto and Ignition Cable
MAGNETO REPAIR
INSPECTION AND PARTS REPLACEMENT - TM-5-4520-244-140055
Figure 4-5. Magneto Assembly
INSPECTION AND PARTS REPLACEMENT - TM-5-4520-244-140057
HOW TO ADJUST MAGNETO POINTS
Figure 4-6. Magnato Point Adjustment
FUEL LINES AND FITTINGS
Figure 4-7. Fuel Lines and Fittings
INSPECTION AND PARTS REPLACEMENT - TM-5-4520-244-140062
TEST - TM-5-4520-244-140063
HOW TO TEST THE HEATER FUEL PUMP
FLOW TEST - TM-5-4520-244-140065
SERVICING HEATER FUEL FILTER
Figure 4-9. Fuel Filter Assembly
CONTROLS AND INSTRUMENTS
INSPECTION - TM-5-4520-244-140069
Figure 4-10. Controls and Instruments
INSTALLATION - TM-5-4520-244-140071
FUEL CONTROL VALVE AND TEMPERATURE SELECTOR VALVE
INSPECTION - TM-5-4520-244-140073
Figure 4-11. Control Valve and Temperature Selector Valve
INSTALLATION cont'd - TM-5-4520-244-140075
HOW TO TEST AND ADJUST THE THERMOMETER
TEMPERATURE SELECTOR VALVE
HOW TO REPAIR TEMPERATURE
SELECTOR VALVE PACKING LEAK
DRIVE BELT, DRIVE COUPLING AND FAN
Figure 4-14. Drive Belt, Drive Coupling and Fan
INSPECTION - TM-5-4520-244-140082
INSPECTION cont'd - TM-5-4520-244-140083
COMBUSTION SYSTEM
Figure 4-15. Combustion System
INSPECTION - TM-5-4520-244-140086
DAMPER CONTROL, AIR CONTROL AND EXHAUST STACK
Figure 4-16. Damper Control, Air Control and Exhaust stack
INSPECTION - TM-5-4520-244-140089
BULKHEAD, SIDE PANELS AND CASING - TM-5-4520-244-140090
Figure 4-17. Bulkheads, side Panels and Casings
TRAILER ASSEMBLY
Figure 4-18. Trailer Assembly
INSPECT - TM-5-4520-244-140094
ADJUST - TM-5-4520-244-140095
Figure 419. Chassis Lubrication Points
LUBRlCATI0N ORDER
Models 1AOB-1 and 1AO8-2
CHAPTER 5 DIRECT SUPPORT MAINTENANCE
SECTION II SERVICE UPON RECEIPT - TM-5-4520-244-140100
Section V TROUBLESHOOTING
Table 5-1. Direct Support P r e v e n t i v e Maintenance Checks
Table 5-1. Direct Support Preventive Maintenance Checks and Services ...Cont
FUEL PUMP REPAIR
F i g u r e 5-1. Fuel Pump
DISASSEMBLE cont'd
INSPECTION - TM-5-4520-244-140107
INSPECTION cont'd - TM-5-4520-244-140108
COMBUSTOR AND NOZZLE
ASSEMBLE - TM-5-4520-244-140110
Figure 5-3.
ASSEMBLE - TM-5-4520-244-140112
HEAT EXCHANGER INSPECTION
BULKHEAD, SIDE PANELS AND CASING - TM-5-4520-244-140114
Figure 5-4. Bulkheads , Side Panels and Casing
INDEX , Figure 5-4.
SPRINGS AND AXLES
REPLACE/INSTALL cont'd
Chapter 6 GENERAL SUPPORT MAINTENANCE
Section II SERVICE UPON RECEIPT - TM-5-4520-244-140120
Section VI MAINTENANCE PROCEDURES
HEAT EXCHANGER REPAIR
INSTALLATION - TM-5-4520-244-140123
SKID BASE, FUEL TANK AND SKID COVER
Figure 6-1. Skid, Base, Fuel Tank and Skid Cover
SERVICE - TM-5-4520-244-140126
REPAIR - TM-5-4520-244-140127
REASSEMBLE cont'd
BULKHEAD, SIDE PANELS AND CASING - TM-5-4520-244-140129
INSPECTION - TM-5-4520-244-140130
Test - TM-5-4520-244-140131
APPENDIX A REFERENCES - TM-5-4520-244-140132
APPENDIX B COMPONENTS OF END ITEM LIST
Section II. INTEGRAL COMPONENTS OF END ITEM
APPENDIX C MAINTENANCE ALLOCATION CHART - TM-5-4520-244-140135
Replace - TM-5-4520-244-140136
Section II MAINTENCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART - TM-5-4520-244-140138
MAINTENANCE ALLOCATION CHART - TM-5-4520-244-140139
MAINTENANCE ALLOCATION CHART - TM-5-4520-244-140140
MAINTENANCE ALLOCATION CHART - TM-5-4520-244-140141
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-5-4520-244-140142
APPENDIX E EXPENDABLE MATERIALS LIST
Section II EXPENDABLE SUPPLIES AND MATERIALS LIST
TM-5-4520-244-14 Heater Duct Type Portable Trailer Mounted 400 000 BTU/HR Fiesta Model FC-400-1 Manual
MAINTENANCE FORMS, RECORDS AND REPORTS
SECTION II EQUIPMENT DESCRIPTION AND DATA
CAPABILITIES AND FEATURES
MAJOR COMPONENTS
Table 1-1. Equipment Data, Model FC-400-1
HEATER OPERATION
Figure 1-4. Fuel System Operation
CHAPTER 2 OPERATING INSTRUCTION
Section I. CONTROLS AND INDICATORS
Section II PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 2-1, Operator/Crew Preventive Maintenance Check sand Service
Table 2-1. Operator/Crew Preventive Maintenance Checks and Service
Section III. OPERATING UNDER USUAL CONDITIONS
DUSTY OR SANDY CONDITIONS
Figure 2-2. Duct Attachment
Figure 2-3. How to Start Up and Run Heater
Figure 2-4. How to Shut Down Heater.
CHAPTER 3 OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-4520-244-140030
SECTION III MAINTENANCE PROCEDURES
Table 3-1. Operator's Troubleshooting Chart...Cont
Figure 3-1. Engine Removal and Installation
Engine Oil Level
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-4520-244-140035
SECTION II SERVICE UPON RECEIPT - TM-5-4520-244-140036
Table 4-1. Heater Service-Upon-Receipt Checklist
Table 4-1. Heater Service-Upon-Receipt Checklist ... Cont
TO REMOVE PRESERVATIVE OIL
Table 4-2. O r g a n i z a t i o n a l Preventive Maintenance Checks and Service
Table 4-2. O r g a n i z a t i o n a l Preventive Maintenance Checks and Service cont'd
SECTION IV TROUBLESHOOTING
TABLE 4-3. Organizational Maintenance Troubleshooting Chart
EXCESSIVE SMOKE IN HEATER EXHAUST
SECTION V MAINTENANCE PROCEDURES
DUCTS, ADAPTER, BASKET AND SUPPORT HANDLE
Figure 4-2.Ducts, Adapter, Basket and Support Handles
HOOD ASSEMBLY
FIGURE 4-3. Hood Assembly
REMOVAL cont'd - TM-5-4520-244-140050
POWER UNIT (Gasoline Engine)
MAGNETO AND IGNITION CABLE
Figure 4-4. Magneto and Ignition Cable
MAGNETO REPAIR
INSPECTION AND PARTS REPLACEMENT - TM-5-4520-244-140055
Figure 4-5. Magneto Assembly
INSPECTION AND PARTS REPLACEMENT - TM-5-4520-244-140057
HOW TO ADJUST MAGNETO POINTS
Figure 4-6. Magnato Point Adjustment
FUEL LINES AND FITTINGS
Figure 4-7. Fuel Lines and Fittings
INSPECTION AND PARTS REPLACEMENT - TM-5-4520-244-140062
TEST - TM-5-4520-244-140063
HOW TO TEST THE HEATER FUEL PUMP
FLOW TEST - TM-5-4520-244-140065
SERVICING HEATER FUEL FILTER
Figure 4-9. Fuel Filter Assembly
CONTROLS AND INSTRUMENTS
INSPECTION - TM-5-4520-244-140069
Figure 4-10. Controls and Instruments
INSTALLATION - TM-5-4520-244-140071
FUEL CONTROL VALVE AND TEMPERATURE SELECTOR VALVE
INSPECTION - TM-5-4520-244-140073
Figure 4-11. Control Valve and Temperature Selector Valve
INSTALLATION cont'd - TM-5-4520-244-140075
HOW TO TEST AND ADJUST THE THERMOMETER
TEMPERATURE SELECTOR VALVE
HOW TO REPAIR TEMPERATURE
SELECTOR VALVE PACKING LEAK
DRIVE BELT, DRIVE COUPLING AND FAN
Figure 4-14. Drive Belt, Drive Coupling and Fan
INSPECTION - TM-5-4520-244-140082
INSPECTION cont'd - TM-5-4520-244-140083
COMBUSTION SYSTEM
Figure 4-15. Combustion System
INSPECTION - TM-5-4520-244-140086
DAMPER CONTROL, AIR CONTROL AND EXHAUST STACK
Figure 4-16. Damper Control, Air Control and Exhaust stack
INSPECTION - TM-5-4520-244-140089
BULKHEAD, SIDE PANELS AND CASING - TM-5-4520-244-140090
Figure 4-17. Bulkheads, side Panels and Casings
TRAILER ASSEMBLY
Figure 4-18. Trailer Assembly
INSPECT - TM-5-4520-244-140094
ADJUST - TM-5-4520-244-140095
Figure 419. Chassis Lubrication Points
LUBRlCATI0N ORDER
Models 1AOB-1 and 1AO8-2
CHAPTER 5 DIRECT SUPPORT MAINTENANCE
SECTION II SERVICE UPON RECEIPT - TM-5-4520-244-140100
Section V TROUBLESHOOTING
Table 5-1. Direct Support P r e v e n t i v e Maintenance Checks
Table 5-1. Direct Support Preventive Maintenance Checks and Services ...Cont
FUEL PUMP REPAIR
F i g u r e 5-1. Fuel Pump
DISASSEMBLE cont'd
INSPECTION - TM-5-4520-244-140107
INSPECTION cont'd - TM-5-4520-244-140108
COMBUSTOR AND NOZZLE
ASSEMBLE - TM-5-4520-244-140110
Figure 5-3.
ASSEMBLE - TM-5-4520-244-140112
HEAT EXCHANGER INSPECTION
BULKHEAD, SIDE PANELS AND CASING - TM-5-4520-244-140114
Figure 5-4. Bulkheads , Side Panels and Casing
INDEX , Figure 5-4.
SPRINGS AND AXLES
REPLACE/INSTALL cont'd
Chapter 6 GENERAL SUPPORT MAINTENANCE
Section II SERVICE UPON RECEIPT - TM-5-4520-244-140120
Section VI MAINTENANCE PROCEDURES
HEAT EXCHANGER REPAIR
INSTALLATION - TM-5-4520-244-140123
SKID BASE, FUEL TANK AND SKID COVER
Figure 6-1. Skid, Base, Fuel Tank and Skid Cover
SERVICE - TM-5-4520-244-140126
REPAIR - TM-5-4520-244-140127
REASSEMBLE cont'd
BULKHEAD, SIDE PANELS AND CASING - TM-5-4520-244-140129
INSPECTION - TM-5-4520-244-140130
Test - TM-5-4520-244-140131
APPENDIX A REFERENCES - TM-5-4520-244-140132
APPENDIX B COMPONENTS OF END ITEM LIST
Section II. INTEGRAL COMPONENTS OF END ITEM
APPENDIX C MAINTENANCE ALLOCATION CHART - TM-5-4520-244-140135
Replace - TM-5-4520-244-140136
Section II MAINTENCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART - TM-5-4520-244-140138
MAINTENANCE ALLOCATION CHART - TM-5-4520-244-140139
MAINTENANCE ALLOCATION CHART - TM-5-4520-244-140140
MAINTENANCE ALLOCATION CHART - TM-5-4520-244-140141
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-5-4520-244-140142
APPENDIX E EXPENDABLE MATERIALS LIST
Section II EXPENDABLE SUPPLIES AND MATERIALS LIST
TM-5-4520-244-14 Heater Duct Type Portable Trailer Mounted 400 000 BTU/HR Fiesta Model FC-400-1 Manual
