CHAPTER 1 INTRODUCTION - TM-5-4520-256-14_20NOMENCLATURE CROSS REFERENCE LISTSection II. EQUIPMENT DESCRIPTION AND DATALOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-5-4520-256-14_23LOCATION AND DESCRIPUTON OF MAJOR COMPONENTS - continuedLOCATION AND DESCRIPTION OF MAJOR COMPONENTS - continued - TM-5-4520-256-14_25Figure 1-4. Heater Unit InteriorDIFFERENCES BETWEEN MODELS - TM-5-4520-256-14_27Figure 1-5. Difference Between ModelsTable 1-1. Equipment DataTable 1-1. Equipment Data - continuedSection III. TECHNICAL PRINCIPLES OF OPERATION - TM-5-4520-256-14_31Figure 1-6. Electrical SchematicFUEL SYSTEM - TM-5-4520-256-14_33Figure 1-7. Fuel System SchematicAIRFLOW SYSTEM - TM-5-4520-256-14_35Figure 1-8. Airflow SchematicCHAPTER 2 OPERATING INSTRUCTIONS - TM-5-4520-256-14_37Table 2-1. Control Panel, Controls and IndicatorsREAR AND RIGHT SIDE CONTROLS AND INDICATORSSection II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-4520-256-14_40OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-4520-256-14_41OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - ContinuedTable 2-3. Operator Preventative Maintenance Checks and ServicesASSEMBLY AND PREPARATION FOR USE - TM-5-4520-256-14_44ASSEMBLY AND PREPARATION FOR USE CONT.ASSEMBLY AND PREPARATION FOR USE - Continued - TM-5-4520-256-14_46Figure 2-3. Exhaust Pipe InstallationASSEMBLY AND PREPARATION FOR USE - Continued - TM-5-4520-256-14_48Figure 2-4. Air Duct InstallationASSEMBLY AND PREPARATION FOR USE - Continued - TM-5-4520-256-14_50Figure 2-5. Fueling UnitASSEMBLY AND PREPARATION FOR USE - Continued - TM-5-4520-256-14_52ASSEMBLY AND PREPARATION FOR USE - Continued - TM-5-4520-256-14_53OPERATING PROCEDURES - TM-5-4520-256-14_54Figure 2-8. Control Panel, Ventilation ModeOPERATING PROCEDURES - Continued - TM-5-4520-256-14_56OPERATING PROCEDURES - Continued - TM-5-4520-256-14_57OPERATING PROCEDURES - Continued - TM-5-4520-256-14_58OPERATING INSTRUCTIONS ON DECALS AND INSTRUCTION PLATESFigure 2-11. Instruction Plate, Piping and WiringFigure 2-11.1. Instruction Plate, Piping and WiringSection IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-4520-256-14_62Figure 2-12. Fuel Pump Pressure AdjustmentCHAPTER 3 UNIT MAINTENANCE INSTRUCTIONSSection III. SERVICE UPON RECEIPT OF EQUIPMENTFigure 3-1. Heater Unit PackagingSection IV. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)Section V. TROUBLESHOOTINGTable 3-2. Unit TroubleshootingTable 3-2. Unit Troubleshooting CONT.Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_71Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_72Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_73Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_74Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_75Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_76Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_77Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_78Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_79Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_80Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_81Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_82Table 3-2. Unit Troubleshooting - continued - TM-5-4520-256-14_83Section VI. MAINTENANCE PROCEDURESAIR FILTER MAINTENANCEFigure 3-2. Air Filter, RemovalAIR FILTER MAINTENANCE - ContinuedFigure 3-3. Air Filter, InstallationEXHAUST PIPE MAINTENANCE.Figure 3-4. Exhaust Pipe, Assembly.EXHAUST PIPE MAINTENANCE-ContinuedFigure 3-5. Exhaust Pipe, DisassemblyDUCT ASSEMBLY MAINTENANCEFigure 3-6. Air Duct, RemovalDUCT ASSEMBLY MAINTENANCE-ContinuedFigure 3-7. Air Duct, InstallationCONTROL PANEL MAINTENANCE - TM-5-4520-256-14_97Figure 3-8. OFF/VENT/HEAT Switch (S1), RemovalOFF/VENT/HEAT SWITCH (SI) MAINTENANCE-ContinuedFigure 3-9. OFF/VENT/HEAT Switch (S1), InstallationFUEL PRESSURE GAGE MAINTENANCEFigure 3-10. Fuel Pressure Gage, RemovalFUEL PRESSURE GAGE MAINTENANCE -ContinuedFigure 3-11. Fuel Pressure Gage, InstallationHOUR METER MAINTENANCEFigure 3-12. Hour Meter, RemovalHOUR METER MAINTENANCE-ContinuedFigure 3-13. Hour Meter, InstallationCOMBUSTION CONTROL RELAY (K8) MAINTENANCEFigure 3-14. Combustion Control Relay K8, RemovalCOMBUSTION CONTROL RELAY (K8) MAINTENANCE-Continued - TM-5-4520-256-14_111Figure 3-15. Combustion Control Relay K8, Repaircombustion control relay (K8) MAINTENANCE-Continued - TM-5-4520-256-14_113Figure 3-16. Combustion Control Relay K8, InstallationAUDIBLE ALARM (EMI) MAINTENANCEFigure 3-17. Audible Alarm (EM1), RemovalAUDIBLE ALARM (EM1) MAINTENANCE-ContinuedFigure 3-18. Audible Alarm (EM1), InstallationCIRCUIT BREAKER (CB1) MAINTENANCEFigure 3-19. Circuit breaker (CB1), RemovalCIRCUIT BREAKER (CB1) MAINTENANCE-ContinuedFigure 3-20. Circuit breaker (CB1), InstallationON/OFF TOGGLE SWITCH MAINTENANCEFigure 3-21. ON/OFF Toggle Switch, RemovalON/OFF TOGGLE SWITCH MAINTENANCE-ContinuedFigure 3-22. ON/OFF Toggle Switch, InstallationRECTIFIER MAINTENANCEFigure 3-23. Rectifier, RemovalRECTIFIER MAINTENANCE-ContinuedFigure 3-24. Rectifier, InstallationINTERNAL TANK/EXTERNAL TANK SELECTOR MAINTENANCEFigure 3-25. Internal Tank/External Tank Selector, RemovalINTERNAL TANK/EXTERNAL TANK SELECTOR MAINTENANCE -ContinuedFigure 3-26. INTERNAL TANK/EXTERNAL TANK Selector, InstallationBLOWER MAINTENANCEFUEL PUMP MAINTENANCEFUEL PUMP MAINTENANCE-ContinuedMOTOR MAINTENANCETRANSFORMER MAINTENANCEFigure 3-28. Transformer, RemovalTRANSFORMER MAINTENANCE-ContinuedFigure 3-29. Transformer, InstallationHIGH TEMPERATURE SAFETY THERMOSTAT MAINTENANCEFigure 3-30. High Temperature Safety Thermostat, RemovalHIGH TEMPERATURE SAFETY THERMOSTAT MAINTENANCE-ContinuedFigure 3-31. High Temperature Safety Thermostat, InstallationHEATER TEMPERATURE CONTROLLER MAINTENANCEFigure 3-32. Heater Temperature Controller, RemovalHEATER TEMPERATURE CONTROLLER MAINTENANCE-ContinuedFigure 3-33. Heater Temperature Controller, InstallationPOWER CABLE ASSEMBLY MAINTENANCEFigure 3-34. Power Cable Assembly, RemovalPOWER CABLE ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_153Figure 3-35. Power Cable assembly, Repair (Air Force Model H82)POWER CABLE ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_155Figure 3-35.1 Power cable Assembly, Repair (Air Force Model H82)POWER CABLE ASSEMBLY MAINTENANCE Continued - TM-5-4520-256-14_157Figure 3-35.2 Power Cable assembly, Repair (Army Model H83)POWER CABLE ASSEMBLY MAINTENANCE continued - TM-5-4520-256-14_159Figure 3-35.3 Power Cable Assembly, Repair (Army Model H83)POWER CABLE ASSEMBLY MAINTENANCE continued\HIGH TENSION CABLE ASSEMBLY MAINTENANCEHIGH TENSION CABLE ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_163HIGH TENSION CABLE ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_164HIGH TENSION CABLE ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_165HIGH TENSION CABLE ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_166HIGH TENSION CABLE ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_167DISCHARGE TEMPERATURE THERMOSTAT MAINTENANCEDISCHARGE TEMPERATURE THERMOSTAT MAINTENANCE - Continued - TM-5-4520-256-14_169DISCHARGE TEMPERATURE THERMOSTAT MAINTENANCE - Continued - TM-5-4520-256-14_170RETURN TEMPERATURE THERMOSTAT MAINTENANCEFigure 3-41. Return Temperature Thermostat, RemovalRETURN TEMPERATURE THERMOSTAT MAINTENANCE - Continued - TM-5-4520-256-14_173RETURN TEMPERATURE THERMOSTAT MAINTENANCE - Continued - TM-5-4520-256-14_174MOTOR STARTER (ARMY MODEL H83) MAINTENANCEMOTOR STARTER (ARMY MODEL H83) MAINTENANCE CONT.Figure 3-42.1. Motor Starter Removal (Army Model H83)MOTOR STARTER (ARMY MODEL H83) MAINTENANCE - Continued - TM-5-4520-256-14_178MOTOR STARTER (ARMY MODEL H83) MAINTENANCE - Continued - TM-5-4520-256-14_179TERMINAL BOARD MAINTENANCEFigure 3-42.3 Terminal Board (TB-1) RemovalTERMINAL BOARD MAINTENANCE - continuedFigure 3-42.4. Terminal Board (TB-1) InstallationTUBE ASSEMBLIES MAINTENANCETUBE ASSEMBLIES MAINTENANCE - Continued.SOLENOID VALVES MAINTENANCEFigure 3-43. Solenoid Valves, RemovalSOLENOID VALVES MAINTENANCE - Continued - TM-5-4520-256-14_188Figure 3-44. Solenoid Valves, InstallationSOLENOID VALVES MAINTENANCE - Continued - TM-5-4520-256-14_190Figure 3-44.1. Solenoid Valves, InstallationFUEL OIL FILTER MAINTENANCEFigure 3-45. Fuel Oil Filter, RemovalFUEL OIL FILTER MAINTENANCE - ContinuedFigure 3-46. Fuel Oil Filter, RepairFUEL OIL FILTER MAINTENANCE- ContinuedSIGHTGLASS MAINTENANCESIGHTGLASS MAINTENANCE - ContinuedFigure 3-48. Sightglass, Removal/InstallationFLAME DETECTOR MAINTENANCEFigure 3-49. Flame Detector, RemovalFLAME DETECTOR MAINTENANCE - ContinuedFigure 3-50. Flame Detector, InstallationELECTRODE MAINTENANCEFigure 3-51. Electrode, RemovalELECTRODE MAINTENANCE - Continued - TM-5-4520-256-14_206Figure 3-52. Electrode, InstallationELECTRODE MAINTENANCE - Continued - TM-5-4520-256-14_208NOZZLE MAINTENANCENOZZLE MAINTENANCE - Continued - TM-5-4520-256-14_210NOZZLE MAINTENANCE - Continued - TM-5-4520-256-14_211COMBUSTION AIR HOSE MAINTENANCEFigure 3-55. Combustion Air Hose, Removal/InstallationFUEL LEVEL GAGE MAINTENANCEFigure 3-56. Fuel Level Gage, RemovalFUEL LEVEL GAGE MAINTENANCE - ContinuedFigure 3-57. Fuel Level Gage, InstallationLIFTING HANDLES MAINTENANCEFigure 3-58. Lifting Handles, RemovalLIFTING HANDLES MAINTENANCE - ContinuedFigure 3-59. Lifting Handles, InstallationSection VII. PREPARATION FOR STORAGE OR SHIPMENTMOVING SHORT DISTANCESCHAPTER 4 INTERMEDIATE DIRECT SUPPORT MAINTENANCE INSTRUCTIONSTable 4-1. Intermediate Direct Support Level Troubleshooting - ContinuedCABINET ASSEMBLY MAINTENANCECABINET ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_227CABINET ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_228Figure 4-1. Camouflage Paint PatternCONTROL PANEL MAINTENANCE - TM-5-4520-256-14_230CONTROL PANEL MAINTENANCE - Continued - TM-5-4520-256-14_231CONTROL PANEL MAINTENANCE - Continued CONTROL PANEL MAINTENANCE - Continued - TM-5-4520-256-14_233BLOWER, PUMP, AND MOTOR ASSEMBLY MAINTENANCEBLOWER, PUMP, AND MOTOR ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_235Figure 4-4. Blower, Pump, and Motor Assembly, RemovalBLOWER, PUMP, AND MOTOR ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_237BLOWER, PUMP, AND MOTOR ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_238BLOWER, PUMP, AND MOTOR ASSEMBLY MAINTENANCE - Continued - TM-5-4520-256-14_239Figure 4-6. Blower, Pump, and Motor Assembly, InstallationSKID MAINTENANCECHAPTER 5 INTERMEDIATE GENERAL SUPPORT MAINTENANCE INSTRUCTIONSCABINET ASSEMBLY AND SKID MAINTENANCECABINET ASSEMBLY AND SKID MAINTENANCE CONT.CABINET ASSEMBLY AND SKID MAINTENANCE - Continued - TM-5-4520-256-14_245Figure 5-1. Cabinet Assembly, RemovalCABIN.ET ASSEMBLY AND SKID MAINTENANCE - ContinuedFigure 5-2. Cabinet Assembly, InstallationCABINET ASSEMBLY AND SKID MAINTENANCE - Continued - TM-5-4520-256-14_249HEAT EXCHANGER MAINTENANCEHEAT EXCHANGER MAINTENANCE - Continued - TM-5-4520-256-14_251Figure 5-3. Heat Exchange, Removal/InstallationFigure 5-3. Heat Exchange, Removal/Installation CONT.Carbon Monoxide TestHEAT EXCHANGER MAINTENANCE - Continued - TM-5-4520-256-14_255Figure 5-4. Fuel Tank, RemovedFUEL TANK MAINTENANCE - ContinuedFigure 5-5. Fuel Tank, InstallationAPPENDIX A REFERENCES - TM-5-4520-256-14_259APPENDIX B MAINTENANCE ALLOCATION CHART - TM-5-4520-256-14_260EXPLANATION OF COLUMNS IN THE MAC, SECTION II - TM-5-4520-256-14_261EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III.Section II MAINTENANCE ALLOCATION CHART - TM-5-4520-256-14_263Section II MAINTENANCE ALLOCATION CHART CONT.Section II MAINTENANCE ALLOCATION CHART CONT. - TM-5-4520-256-14_265Section II MAINTENANCE ALLOCATION CHART CONT. - TM-5-4520-256-14_266Section IV. REMARKS - TM-5-4520-256-14_267APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST - TM-5-4520-256-14_268Section II. COMPONENTS OF END ITEM - TM-5-4520-256-14_269APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-5-4520-256-14_270SECTION II. ADDITIONAL AUTHORIZATION ITEMS LIST - continuedAPPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-5-4520-256-14_272SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-5-4520-256-14_273APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMSFigure F-3. Terminal CushionFigure F-5. Air Plenum HoseFigure F-6. Support RodFigure F-7. GasketAPPENDIX G TORQUE LIMITS - TM-5-4520-256-14_279Figure FO-1. Wiring Diagram (Model H82)Figure FO-2. Wiring Diagram (Model H83)