TM 9-4520-271-14
0041 00
REPAIR
1.
Repair of cable assembly J3 consists of replacing defective parts.
2.
If cable is damaged, replace complete cable assembly J3 as follows:
a. Remove two screws (1) and saddles (2).
b. Unscrew clamp (3) and slide clamp and sleeve (4) down onto cable (5).
c. Tag eight wires (6) and cut connector receptacle (7) from cable (5).
d. Slide sleeve (4) and clamp (3) from cable (5).
e. Slide cable clamp (3) and sleeve (4) onto cable (5).
f. Strip 0.75 inch (1.9 cm) of insulation from cable (5) to expose eight wires (6).
g. Strip 0.25 inch (0.6 cm) of insulation from eight wires (6).
h. Crimp connector receptacle (7) pins to eight wires (6).
i. Insert following eight connector receptacle (7) pins. Remove wire marker tags.
Black wire to pin A
White wire to pin B
Green wire to pin C
Red wire to pin D
Blue wire to pin E
Orange wire to pin F
Brown wire to pin G
Grey wire to pin H
NOTE
Hold the connector receptacle tight while turning the clamp to prevent twisting of wires.
j. Hold connector receptacle (7) tight and slide sleeve (4) and clamp (3) up cable (5) and screw clamp (3) onto
connector receptacle.
k. Position two saddles (2) on clamp (3) and install with two screws (1).
l. Repair of other end of cable is limited to replacement of terminal lugs (8).
0041 00-3
