TM 10-7310-241-12&P
4-10.1 TROUBLESHOOTING INSTRUCTIONS FOR MODEL 471012 (Continued)
Change 1 4-8.1
Problem
Probable cause
Solution
Tap leaks:
-at main container outlet.
Shank jam nut is loose.
Tighten jam nut.
Shank O-ring is leaking.
Replace O-ring.
HWR vents at lid gasket.
Lid gasket is leaking.
Tighten or replace lid gasket.
Pressure relief valve.
Valve inlet port is loose.
Re-tighten inlet port on underside of lid.
- leaks between lid and
O-ring is leaking.
Replace O-ring.
manifold.
- always vents
Valve is stuck open.
Replace valve.
- allows excessive pressure Inlet port is blocked, or valve is
Clean as required.
build-up
dirty.
Relief valves are defective.
Replace relief valve.
HWR circuit breaker trips.
Heating element is shorting.
Replace heating element.
Insulation is wet.
Repair leak. Replace insulation.
Thermal switch or thermal
Repair wiring or replace thermal switch
switch wiring is shorting.
Circuit board is defective
Replace circuit board
HWR heats in OFF (0) position. HWR power cable is incorrectly
Check cable wiring for correct polarity.
White light illuminates; green
does not.
wired (wrong polarity).
Pin A is positive and pin B is
negative.(Refer to vehicle manual)
Rewire as required.
HWR heats in OFF (0) position. Power transistor isolator is
Replace isolator.
White light illuminates; green
does not. (Continued)
shorting.
Heating element is shorting.
Replace heating element.
Insulation is wet.
Repair leak. Replace insulation.
Circuit board is defective
Replace circuit board
HWR heats in OFF (0) position. Switch is defective.
Replace switch.
Both lights illuminate.
Circuit board is defective.
Replace circuit board.
HWR does not heat in either
Vehicle circuit breaker has
Reset breaker. If problem persists,
setting. Neither light
illuminates.
tripped.
check for shorting.
Switch or switch wiring is
defective.
Rewire or replace switch.
Thermal switch or thermal switch Rewire or replace thermal switch.
wiring is defective.