WIRING HARNESS REPAIR - ESPAR V7S
This task covers:
a. Connector and Terminal Removal
b. Connector and Terminal Installation
INITIAL SETUP
Tools
Personnel Required
Tool Kit, Mechanics Gen (Item 1, Appendix B)
63G
Stripper, wire
Tool, crimping
Materials/Parts
Terminal wire
LOCATION
ITEM
ACTION
REMARKS
NOTE
Wiring harness repair consists of connector and terminal removal and installation.
All connectors andterminalsare removed and installed the same way. The number
of terminals in connectors or sizes of terminals and connectors may vary. This is a
representative task.
CONNECTOR AND TERMINAL REMOVAL
1. Connector (1)
Terminal (2) and wire (3)
a. Straighten terminal (2) tab.
b. Remove.
2. Wire (3)
Terminal (2)
a. Cut off as close to terminal
(2) as possible.
b. Discard.
CONNECTOR AND TERMINAL INSTALLATION
3.
Wire (3)
a. Strip approximately l/4-inch
of insulation off wire (3) end.
b. Twist strands of wire to make
sure they will all go into new
terminal (2).
3-161
TM 9-2540-205-24&P
