TM 9-4520-271-14
0038 00
INSPECTION
1.
Inspect connections for secure mounting; burnt, broken or bent terminals; and corrosion.
2.
Inspect cable for cracked, burned, or deteriorated insulation and exposed conductor.
3.
Inspect terminal lugs for secure mounting and signs of burning and corrosion.
REPAIR
1.
Repair of remote control box is limited to replacement of defective parts.
2.
Repair of cable assembly consists of replacing defective parts.
3.
If cable is damaged, replace complete cable assembly as follows:
a. Remove cover (1) from connector plug (2).
b. Remove two screws (3), cover assembly chain (4), and two saddles (5).
c. Unscrew clamp (6) and slide clamp and sleeve (7) down on cable (8).
d. Tag eight wires (9) and cut connector plug (2) from cable (8).
e.
Slide sleeve (7) and clamp (6) from cable (8).
f. Cut away insulation sleeving (10) from cable (8) and slide new insulation sleeving onto cable.
g. Slide clamp (6) and sleeve (7) onto cable (8).
h. Strip 0.75 inch (1.9 cm) of insulation from cable (8) to expose wires (9).
i. Strip 0.25 inch (0.6 cm) of insulation from wires (9).
j. Crimp connector plug (2) pins to wires (9).
NOTE
Outer sleeve of the cable may be split up to 2.5 inches (6.4 cm) to facilitate insertion of the connector pins
into the connector plug.
k. Insert following eight connector plug (2) pins. Remove wire marker tags.
Black wire to pin A
White wire to pin B
Green wire to pin C
Red wire to pin D
Blue wire to pin E
Orange wire to pin F
Red/black wire to pin G
White/black wire to pin H
l. Position insulation sleeving (10) over cable split and shrink sleeving.
0038 00-11
