TM 9-4520-271-14
0039 00
REPAIR
1.
Repair of power cable assembly consists of replacing defective parts.
2.
If cable is damaged, replace complete assembly as follows:
a. Cut strap (1) from connector plug (2) and remove cover (3).
b. Remove two nuts (4), screws (5), and saddles (6).
c. Unscrew clamp (7) and slide clamp, grommet follower (8), grommet (9), and rubber bushing (10) down onto cable
(11).
d. Unscrew sleeve (12) from connector plug (2) and slide down onto cable (11).
e. Tag three wires (13, 14, and 15) and cut connector plug (2) from cable (1).
f. Slide sleeve (12), rubber bushing (10), grommet (9), grommet follower (8), and clamp (7) from cable (11).
g. Slide cable clamp (7), grommet follower (8), grommet (9), rubber bushing (10), and sleeve (12) onto cable (11).
h. Strip 0.75 inch (1.9 cm) of insulation from cable (11) to expose three wires (13, 14, and 15).
WARNING
Avoid breathing fumes generated by soldering. Eye protection is required. Good general ventilation is
normally adequate.
i. Strip 0.25 inch (0.6 cm) of insulation from three wires (13, 14, and 15). Solder following three wires into connector
plug (2) pins. Remove wire marker tags.
Black wire P1-A↔TB1-1 to pin A
White wire P1-B↔TB1-2 to pin B
Green wire P1-C↔G1 to pin C
NOTE
Hold the connector plug tight while turning the sleeve to prevent twisting of wires.
j. Hold connector plug (2) tight and slide sleeve (12) up cable (11) and screw sleeve onto connector plug (2).
k. Slide rubber bushing (10), grommet (9), grommet follower (8), and clamp (7) up cable (11) and screw clamp onto
sleeve (12).
NOTE
Rubber bushing should bulge slightly when the saddles are tight.
l. Position two saddles (6) on clamp (7) with two screws (5) and nuts (4).
m. Insert strap (1) through end of chain on cover (3) and install onto connector plug (2).
0039 00-3
